GM Service Manual Online
For 1990-2009 cars only

Tooth Contact Pattern Test

Tools Required

J 39446 ABS Exciter Ring Protector Kit

Notice: It is very important that tooth contact be tested after the differential is taken apart. Variations in the differential or differential drive pinion gear inner bearing may cause the differential drive pinion gear to be too far away from, or close to, the differential ring gear. Therefore, the tooth contact pattern must be tested and corrected, (if necessary) to prevent gear noise.

  1. Clean all of the dirt from the area of the rear axle housing cover before removing the rear axle housing cover.
  2. Refer to

    Rear Axle With Antilock Brake System (Drum Brakes)


    Object Number: 180427  Size: LF
    (1)Differential Drive Pinion Gear Nut
    (2)Differential Drive Pinion Gear Washer
    (3)Differential Drive Pinion Gear Yoke
    (5)Differential Drive Pinion Gear Dirt Deflector
    (6)Differential Drive Pinion Gear Seal
    (7)Differential Drive Pinion Gear Outer Bearing
    (8)Differential Drive Pinion Gear Bearing Spacer
    (9)Rear Axle Housing Drain Plug
    (10)Rear Axle Housing
    (11)Rear Axle Vent
    (12)Wheel Speed Sensor
    (13)Rear Wheel Speed Sensor Bolt/Screw
    (14)Differential Drive Pinion Gear Inner Bearing
    (15)Differential Drive Pinion Gear Shim
    (16)Differential Drive Pinion Gear
    (17)Rear Axle Housing Cover Gasket
    (18)Rear Axle Housing Chip Collector Magnet
    (19)Rear Axle Housing Cover
    (20)Rear Axle Housing Cover Bolt/Screw
    (21)Rear Brake Backing Plate Nut
    (22)Rear Wheel Bearing
    (23)Rear Wheel Bearing Seal
    (24)Rear Brake Backing Plate
    (25)Rear Brake Backing Plate Bolt/Screw
    (26)Rear Axle Shaft Lock
    (27)Rear Axle Shaft
    (28)Rear Wheel Bolt
    (29)Rear Brake
    (30)Rear Brake Drum
    or

    Rear Axle With Antilock Brake and Traction Control Systems


    Object Number: 180429  Size: LF
    (1)Differential Drive Pinion Gear Nut
    (2)Differential Drive Pinion Gear Washer
    (3)Differential Drive Pinion Gear Yoke
    (5)Differential Drive Pinion Gear Dirt Deflector
    (6)Differential Drive Pinion Gear Seal
    (7)Differential Drive Pinion Gear Outer Bearing
    (8)Differential Drive Pinion Gear Bearing Spacer
    (9)Rear Axle Housing Drain Plug
    (10)Rear Axle Housing
    (11)Rear Axle Vent
    (12)Differential Drive Pinion Gear Inner Bearing
    (13)Differential Drive Pinion Gear Shim
    (14)Differential Drive Pinion Gear
    (15)Rear Axle Housing Cover Gasket
    (16)Rear Axle Housing Chip Collector Magnet
    (17)Rear Axle Housing Cover
    (18)Rear Axle Housing Cover Bolt/Screw
    (19)Rear Brake Backing Plate Nut
    (20)Rear Wheel Bearing
    (21)Rear Wheel Bearing Seal
    (22)Rear Axle Tube Flange Shim
    (23)Rear Brake Caliper Bolt/Screw
    (24)Rear Brake Caliper Mounting Plate
    (25)Rear Brake Caliper Mounting Plate Bolt/Screw
    (26)Wheel Speed Sensor
    (27)Rear Brake Caliper
    (28)Rear Axle Shaft Lock
    (29)Rear Axle Shaft
    (30)Rear Wheel Speed Sensor Reluctor Wheel
    (31)Rear Wheel Bolt
    (32)Rear Brake Rotor
    .

  3. Remove the rear axle housing cover.
  4. Refer to Rear Axle Housing Cover and Gasket Replacement .

  5. Wipe the oil out of the rear axle housing.
  6. Refer to

    Rear Axle With Antilock Brake System (Drum Brakes)


    Object Number: 180427  Size: LF
    (1)Differential Drive Pinion Gear Nut
    (2)Differential Drive Pinion Gear Washer
    (3)Differential Drive Pinion Gear Yoke
    (5)Differential Drive Pinion Gear Dirt Deflector
    (6)Differential Drive Pinion Gear Seal
    (7)Differential Drive Pinion Gear Outer Bearing
    (8)Differential Drive Pinion Gear Bearing Spacer
    (9)Rear Axle Housing Drain Plug
    (10)Rear Axle Housing
    (11)Rear Axle Vent
    (12)Wheel Speed Sensor
    (13)Rear Wheel Speed Sensor Bolt/Screw
    (14)Differential Drive Pinion Gear Inner Bearing
    (15)Differential Drive Pinion Gear Shim
    (16)Differential Drive Pinion Gear
    (17)Rear Axle Housing Cover Gasket
    (18)Rear Axle Housing Chip Collector Magnet
    (19)Rear Axle Housing Cover
    (20)Rear Axle Housing Cover Bolt/Screw
    (21)Rear Brake Backing Plate Nut
    (22)Rear Wheel Bearing
    (23)Rear Wheel Bearing Seal
    (24)Rear Brake Backing Plate
    (25)Rear Brake Backing Plate Bolt/Screw
    (26)Rear Axle Shaft Lock
    (27)Rear Axle Shaft
    (28)Rear Wheel Bolt
    (29)Rear Brake
    (30)Rear Brake Drum
    or

    Rear Axle With Antilock Brake and Traction Control Systems


    Object Number: 180429  Size: LF
    (1)Differential Drive Pinion Gear Nut
    (2)Differential Drive Pinion Gear Washer
    (3)Differential Drive Pinion Gear Yoke
    (5)Differential Drive Pinion Gear Dirt Deflector
    (6)Differential Drive Pinion Gear Seal
    (7)Differential Drive Pinion Gear Outer Bearing
    (8)Differential Drive Pinion Gear Bearing Spacer
    (9)Rear Axle Housing Drain Plug
    (10)Rear Axle Housing
    (11)Rear Axle Vent
    (12)Differential Drive Pinion Gear Inner Bearing
    (13)Differential Drive Pinion Gear Shim
    (14)Differential Drive Pinion Gear
    (15)Rear Axle Housing Cover Gasket
    (16)Rear Axle Housing Chip Collector Magnet
    (17)Rear Axle Housing Cover
    (18)Rear Axle Housing Cover Bolt/Screw
    (19)Rear Brake Backing Plate Nut
    (20)Rear Wheel Bearing
    (21)Rear Wheel Bearing Seal
    (22)Rear Axle Tube Flange Shim
    (23)Rear Brake Caliper Bolt/Screw
    (24)Rear Brake Caliper Mounting Plate
    (25)Rear Brake Caliper Mounting Plate Bolt/Screw
    (26)Wheel Speed Sensor
    (27)Rear Brake Caliper
    (28)Rear Axle Shaft Lock
    (29)Rear Axle Shaft
    (30)Rear Wheel Speed Sensor Reluctor Wheel
    (31)Rear Wheel Bolt
    (32)Rear Brake Rotor

  7. Carefully clean each tooth of the ring gear.
  8. Refer to

    Rear Axle With Antilock Brake System and Differential Assembly


    Object Number: 180423  Size: MF
    (1)Differential Bearing Shim
    (2)Differential Bearing Spacer
    (3)Differential Bearing
    (4)Differential Carrier Bearing Cap
    (5)Differential Carrier Bearing Cap Bolt/Screw
    (6)Differential Ring Gear
    (7)Differential Pinion Gear Shaft Lock Bolt/Screw
    (8)Differential Pinion Gear Shaft
    (9)Differential Case
    (10)Front Differential Side Gear Thrust Washer
    (11)Differential Pinion Gear
    (12)Differential Pinion Thrust Washer
    (13)Differential Ring Gear Bolt/Screw
    (14)Rear Wheel Speed Sensor Reluctor Wheel
    or

    Rear Axle With Antilock Brake and Traction Control Systems Differential Assembly


    Object Number: 180432  Size: MF
    (1)Differential Bearing Shim
    (2)Differential Bearing Spacer
    (3)Differential Bearing
    (4)Differential Carrier Bearing Cap
    (5)Differential Carrier Bearing Cap Bolt/Screw
    (6)Differential Ring Gear
    (7)Differential Pinion Gear Shaft Lock Bolt/Screw
    (8)Differential Pinion Gear Shaft
    (9)Differential Case
    (10)Front Differential Side Gear Thrust Washer
    (11)Differential Pinion Gear
    (12)Differential Pinion Thrust Washer
    (13)Differential Ring Gear Bolt/Screw

  9. Select the correct exciter ring protector from the J 39446
  10. Attach the exciter ring protector to the speed sensor reluctor wheel on vehicles with non-traction control rear axles only.

    Refer to

    Rear Axle With Antilock Brake System and Differential Assembly


    Object Number: 180423  Size: MF
    (1)Differential Bearing Shim
    (2)Differential Bearing Spacer
    (3)Differential Bearing
    (4)Differential Carrier Bearing Cap
    (5)Differential Carrier Bearing Cap Bolt/Screw
    (6)Differential Ring Gear
    (7)Differential Pinion Gear Shaft Lock Bolt/Screw
    (8)Differential Pinion Gear Shaft
    (9)Differential Case
    (10)Front Differential Side Gear Thrust Washer
    (11)Differential Pinion Gear
    (12)Differential Pinion Thrust Washer
    (13)Differential Ring Gear Bolt/Screw
    (14)Rear Wheel Speed Sensor Reluctor Wheel
    .

  11. Use a medium stiff brush in order to apply a mixture of gear marking compound sparingly to all of the ring gear teeth.
  12. Visibility of the area of the differential drive pinion gear contact identifies proper usage when a hand load is applied.

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  13. Tighten the differential carrier bearing cap bolts/screws.
  14. Tighten
    Tighten the differential carrier bearing cap bolts/screw to 75 N·m (55 lb ft).

  15. Refer to

    Rear Axle With Antilock Brake System and Differential Assembly


    Object Number: 180423  Size: MF
    (1)Differential Bearing Shim
    (2)Differential Bearing Spacer
    (3)Differential Bearing
    (4)Differential Carrier Bearing Cap
    (5)Differential Carrier Bearing Cap Bolt/Screw
    (6)Differential Ring Gear
    (7)Differential Pinion Gear Shaft Lock Bolt/Screw
    (8)Differential Pinion Gear Shaft
    (9)Differential Case
    (10)Front Differential Side Gear Thrust Washer
    (11)Differential Pinion Gear
    (12)Differential Pinion Thrust Washer
    (13)Differential Ring Gear Bolt/Screw
    (14)Rear Wheel Speed Sensor Reluctor Wheel
    or

    Rear Axle With Antilock Brake and Traction Control Systems Differential Assembly


    Object Number: 180432  Size: MF
    (1)Differential Bearing Shim
    (2)Differential Bearing Spacer
    (3)Differential Bearing
    (4)Differential Carrier Bearing Cap
    (5)Differential Carrier Bearing Cap Bolt/Screw
    (6)Differential Ring Gear
    (7)Differential Pinion Gear Shaft Lock Bolt/Screw
    (8)Differential Pinion Gear Shaft
    (9)Differential Case
    (10)Front Differential Side Gear Thrust Washer
    (11)Differential Pinion Gear
    (12)Differential Pinion Thrust Washer
    (13)Differential Ring Gear Bolt/Screw
  16. Apply the park brake until a torque of 54-70 N·m (40-52 lb ft) is required in order to turn the drive pinion gear (16 or 14).
  17. Refer to

    Rear Axle With Antilock Brake System (Drum Brakes)


    Object Number: 180427  Size: LF
    (1)Differential Drive Pinion Gear Nut
    (2)Differential Drive Pinion Gear Washer
    (3)Differential Drive Pinion Gear Yoke
    (5)Differential Drive Pinion Gear Dirt Deflector
    (6)Differential Drive Pinion Gear Seal
    (7)Differential Drive Pinion Gear Outer Bearing
    (8)Differential Drive Pinion Gear Bearing Spacer
    (9)Rear Axle Housing Drain Plug
    (10)Rear Axle Housing
    (11)Rear Axle Vent
    (12)Wheel Speed Sensor
    (13)Rear Wheel Speed Sensor Bolt/Screw
    (14)Differential Drive Pinion Gear Inner Bearing
    (15)Differential Drive Pinion Gear Shim
    (16)Differential Drive Pinion Gear
    (17)Rear Axle Housing Cover Gasket
    (18)Rear Axle Housing Chip Collector Magnet
    (19)Rear Axle Housing Cover
    (20)Rear Axle Housing Cover Bolt/Screw
    (21)Rear Brake Backing Plate Nut
    (22)Rear Wheel Bearing
    (23)Rear Wheel Bearing Seal
    (24)Rear Brake Backing Plate
    (25)Rear Brake Backing Plate Bolt/Screw
    (26)Rear Axle Shaft Lock
    (27)Rear Axle Shaft
    (28)Rear Wheel Bolt
    (29)Rear Brake
    (30)Rear Brake Drum
    or

    Rear Axle With Antilock Brake and Traction Control Systems


    Object Number: 180429  Size: LF
    (1)Differential Drive Pinion Gear Nut
    (2)Differential Drive Pinion Gear Washer
    (3)Differential Drive Pinion Gear Yoke
    (5)Differential Drive Pinion Gear Dirt Deflector
    (6)Differential Drive Pinion Gear Seal
    (7)Differential Drive Pinion Gear Outer Bearing
    (8)Differential Drive Pinion Gear Bearing Spacer
    (9)Rear Axle Housing Drain Plug
    (10)Rear Axle Housing
    (11)Rear Axle Vent
    (12)Differential Drive Pinion Gear Inner Bearing
    (13)Differential Drive Pinion Gear Shim
    (14)Differential Drive Pinion Gear
    (15)Rear Axle Housing Cover Gasket
    (16)Rear Axle Housing Chip Collector Magnet
    (17)Rear Axle Housing Cover
    (18)Rear Axle Housing Cover Bolt/Screw
    (19)Rear Brake Backing Plate Nut
    (20)Rear Wheel Bearing
    (21)Rear Wheel Bearing Seal
    (22)Rear Axle Tube Flange Shim
    (23)Rear Brake Caliper Bolt/Screw
    (24)Rear Brake Caliper Mounting Plate
    (25)Rear Brake Caliper Mounting Plate Bolt/Screw
    (26)Wheel Speed Sensor
    (27)Rear Brake Caliper
    (28)Rear Axle Shaft Lock
    (29)Rear Axle Shaft
    (30)Rear Wheel Speed Sensor Reluctor Wheel
    (31)Rear Wheel Bolt
    (32)Rear Brake Rotor

    Important: A test made without loading the gears will not give a satisfactory pattern.

  18. Use the following procedure in order to obtain a ring gear tooth contact pattern:
  19. 9.1. Turn the pinion gear yoke with a wrench so that the ring gear rotates one full revolution.
    9.2. Reverse the rotation so that the ring gear rotates one revolution in the opposite direction.

    Object Number: 180096  Size: SH
  20. Inspect the differential ring gear teeth for a low flank contact pattern (2).
  21. Decrease the differential drive pinion gear bearing shim thickness in order to repair low flank contact if a low flank contact pattern (2) exists.
  22. Decreasing the differential drive pinion gear shim thickness moves the smaller diameter of the differential drive pinion gear contact (2) out toward the differential ring gear center line (1).


    Object Number: 180095  Size: SH
  23. Inspect the differential ring gear teeth for a heel contact pattern (1).
  24. Decrease the backlash in order to repair heel contact if a heel contact pattern (1) exists.
  25. Decreasing the backlash moves the area of differential drive pinion gear contact (1) toward the toe.


    Object Number: 180094  Size: SH
  26. Inspect the differential ring gear teeth for a high face contact pattern (2).
  27. Increase the differential drive pinion gear bearing shim thickness in order to repair high face contact if a high face contact pattern (2) exists.
  28. Increasing the differential drive pinion gear shim thickness moves the area of differential drive pinion gear contact (2) out toward the differential ring gear center line (1).


    Object Number: 180093  Size: SH
  29. Inspect the differential ring gear teeth for a toe contact pattern (1).
  30. Increase the backlash in order to repair heel contact if a toe contact pattern (1) exists.
  31. Increasing the backlash moves the area of differential drive pinion gear contact (1) toward the heel.


    Object Number: 180092  Size: SH
  32. Inspect the differential ring gear teeth for a desired tooth contact pattern (1).
  33. Verify that the area of differential drive pinion gear contact (1) remains in the center of the differential ring gear tooth.
  34. If the differential ring gear tooth pattern is acceptable, remove the J 39446 .
  35. Install the rear axle housing cover.
  36. Refer to Rear Axle Housing Cover and Gasket Replacement