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For 1990-2009 cars only

Noise Diagnosis - Instrument Panel and Header IP Hinge Pillar Trim Panel Rattle Or

Instrument Panel Hinge Pillar Trim Panel Rattle Or Itch


Object Number: 397214  Size: MH

Symptom:

Rattle or itch coming from the right side of the instrument panel area.

Possible Cause:

    • Body hinge pillar trim panel (1) rubbing against the upper extension panel (2).
    • Body hinge pillar trim panel (1) contacts the right side wall of the instrument panel.

Diagnosis:

    • Look for witness marks on the following:
    • Hinge pillar trim panel (1)
    • Upper extension panel (2)
    • Side wall of the instrument panel
    • Push down on the corner of the upper extension panel (2) to see if it is able to spring back and touch the hinge pillar trim panel (1).
    • Push against the instrument panel wall to see if it is able to spring back and touch the hinge pillar trim panel (1).

Corrective Action:

    • Apply felt tape to the upper extension panel (2) at the point of contact.
    • Apply felt tape to the instrument panel wall at the point of contact.

Noise Diagnosis - Instrument Panel and Header Instrument Panel Upper Trim Rattle

Instrument Panel Upper Trim Rattle


Object Number: 397216  Size: SH

Object Number: 397218  Size: SH

Symptom

Rattle from the top of the instrument panel.

Possible Cause

    • Check the retaining clips (2) and dual lock fasteners (1) for the following:
       - Missing
       - Damaged
       - Not fully engaged
    • The adhesive attaching the dual lock fasteners (1) fails.

Diagnosis

While test driving the vehicle, apply pressure to the upper trim panel and listen for changes in noise.

Corrective Action

    • If the adhesive has failed, replace the dual lock fastener.
    • Fully engage all clips and dual locks
    • Replace any damaged or missing clips (2) or dual lock fasteners (1).

Noise Diagnosis - Instrument Panel and Header Instrument Panel Knee BolsterItch

Instrument Panel Knee Bolster Itch


Object Number: 397220  Size: SH

Symptom

Itching sound from below the steering column.

Possible Cause

Knee bolster rubbing against the cluster bezel.

Diagnosis

While test driving apply hard upward pressure and listen for the itch to change.

Corrective Action

    • Loosen knee bolster bolts.
    • Reposition knee bolster downward and forward to create clearance to the bezel.
    • Retighten the bolts to 1.9 N·m (17 lb in). Refer to Fastener Tightening Specifications Fastener Tightening Specificationsin Instrument Panel, Gauges and Console.

Noise Diagnosis - Instrument Panel and Header Windshield Side Upper Garnish Molding

Windshield Side Upper Garnish Molding Itch


Object Number: 397222  Size: SH

Symptom

Itch coming from the left or right side of the instrument panel.

Possible Cause

Windshield side upper garnish molding is loose.

Diagnosis

The edge of the garnish molding is contacting the windshield and/or upper trim panel.

Corrective Action

    • Replace the damaged clips on the garnish molding.
    • Replace the garnish molding if the clip area is broken.

Noise Diagnosis - Instrument Panel and Header Radio Trim Plate Itch Or Buzz

Radio Trim Plate Itch Or Buzz


Object Number: 397277  Size: SH

Symptom

Itch or buzz coming from the radio area of the instrument panel.

Possible Cause

Radio trim plate is contacting the radio at one or more locations.

Diagnosis

    • Check the radio mounting bolt torque.
    • Inspect the trim plate for distortion.
    • Look for witness marks on the radio and/or trim plate.
    • Press against the radio trim plate to see if the noise can be generated.
    • While test driving the vehicle, apply press the radio trim plate and listen for changes in noise.

Corrective Action

    • Tighten the radio mounting bolts to 8 N·m (7 lb in). Refer to Fastener Tightening Specifications Fastener Tightening Specificationsin Instrument Panel, Gauges and Console.
    • Replace the radio trim plate.
    • Apply felt tape to the radio and/or edge of the radio trim plate at the point(s) of contact.