GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Remove the fuel tank filler pocket. Refer to Fuel Tank Filler Pipe Housing Replacement .
  2. Install the fuel tank filler cap.
  3. Drill out the 4 rivets.
  4. Remove the fuel tank filler door.
  5. Pry back the sound insulating material around the filler door hinge, as needed.

Installation Procedure

  1. Install the fuel tank filler door.
  2. Alternately install the 4 rivets from top to bottom.
  3. Remove the fuel tank filler cap.
  4. Install the fuel tank filler pocket. Refer to Fuel Tank Filler Pipe Housing Replacement .