Step
| Action
| Value
| Yes
| No
|
DEFINITION: Engine
temperature lamp comes ON and stays ON, or the temperature gauge shows hot,
or coolant overflows from the reservoir onto the ground while the engine
is running.
|
1
| Check for a loss of coolant. Refer to
Loss of Coolant
.
Is there a loss of coolant?
| --
| --
|
Go to Step
2
|
2
|
- Check for weak engine coolant solution.
- Perform a concentration test. Refer to
Coolant Concentration Testing
.
Does the engine still overheat?
| --
|
Go to Step
3
| System OK
|
3
|
- Check for obstructed radiator air flow or bent radiator fins.
- If necessary, remove or relocate added-on parts that block air
to the radiator. Clean away any bugs, leaves, or other debris.
Does the engine still overheat?
| --
|
Go to Step
4
| System OK
|
4
|
- Check for a loss of system pressure.
- Perform a radiator fill cap pressure test. Refer to
Pressure Cap Testing
.
Does the engine still overheat?
| --
|
Go to Step
5
| System OK
|
5
|
- Check for a faulty Engine Coolant Temperature (ECT) sensor. Refer
to
DTC P0117 Engine Coolant Temperature (ECT) Sensor Circuit Low Voltage
or
DTC P0118 Engine Coolant Temperature (ECT) Sensor Circuit High Voltage
in Engine
Controls-3.8L or
DTC P0117 Engine Coolant Temperature (ECT) Sensor Circuit Low Voltage
or
DTC P0118 Engine Coolant Temperature (ECT) Sensor Circuit High Voltage
in Engine Controls-5.7L.
- If necessary, replace the sensor.
Does the engine still overheat?
| --
|
Go to Step
6
| System OK
|
6
|
- Check for a damaged coolant recovery reservoir.
- Check for a leaking or kinked reservoir hose.
- If necessary, reroute the reservoir hose or replace the recovery
reservoir. Refer to
Coolant Recovery Reservoir Replacement
.
Does the engine still overheat?
| --
|
Go to Step
7
| System OK
|
7
|
- Check for a loose accessory drive belt.
- Check the tension of the drive belt. Refer to
Drive Belt Replacement
in Engine Mechanical.
Does the engine still overheat?
| --
|
Go to Step
8
| System OK
|
8
|
- Check for advanced or retarded ignition timing.
- If necessary, adjust the timing. Refer to
Drive Belt Replacement
in Engine Mechanical.
Does the engine still overheat?
| --
|
Go to Step
9
| System OK
|
9
|
- Check for blocked cooling system passages.
- Flush the cooling system. Refer to
Flushing
.
- If necessary, remove and inspect the cylinder head.
Does the engine still overheat?
| --
|
Go to Step
10
| System OK
|
10
|
- Check for an incorrect or damaged cooling fan blade(s).
- Check for the correct fan blade(s) part number.
- If necessary, replace the fan blade(s). Refer to
Engine Cooling Fan Replacement
.
Does the engine still overheat?
| --
|
Go to Step
11
| System OK
|
11
|
- Check for inoperative cooling fans. Refer to
Electric Cooling Fan Diagnosis
in Engine Controls.
- If necessary, replace the cooling fan and motor. Refer to
Engine Cooling Fan Replacement
.
Does the engine still overheat?
| --
|
Go to Step
12
| System OK
|
12
|
- Check for a stuck closed thermostat. Refer to
Thermostat Diagnosis
.
- If necessary, replace the thermostat. For the 3.8L and 5.7L engine,
refer to
Engine Coolant Thermostat Replacement
.
Does the engine still overheat?
| --
|
Go to Step
13
| System OK
|
13
|
- Check for a faulty coolant pump.
- If necessary, replace the coolant pump. For the 3.8L and 5.7L
engine, refer to
Water Pump Replacement
.
Does the engine still overheat?
| --
|
Go to Step
14
| System OK
|
14
|
- Check the radiator cooling capacity.
- Check if the radiator is the proper size for the vehicle.
- If necessary, determine the proper radiator size and replace the
radiator. Refer to
Radiator Replacement
.
Is the repair complete?
| --
| System OK
| --
|