GM Service Manual Online
For 1990-2009 cars only

Intermittent faults in electronic systems may be very difficult to detect and to diagnose accurately. The instrument cluster may detect different malfunctions under different vehicle conditions. For this reason, a thorough test drive is often needed in order to repeat a fault condition. If the system malfunction is not repeated during the drive test, a good description of the complaint may be useful in locating an intermittent fault condition. Also, perform tests while moving related wiring and connectors. This can often cause the malfunction to reoccur.

Faulty wires or connections cause most intermittent problems. When an intermittent condition is suspected, inspect the suspected circuits for these conditions:

    • Poor mating of connector halves, or backed out terminals.
    • Improperly formed or damaged terminals.
    • Wire chafing.
    • Poor wire to terminal connections.
    • Dirty or corroded terminals.
    • Connector body damage.

The following conditions may result in intermittent instrument cluster operation with no DTCs stored:

    • Any condition which results in the interruption of power to the instrument cluster.
    • The battery voltage is out of range (below 6V or above 16V).
    • A loose or damaged ground.