GM Service Manual Online
For 1990-2009 cars only

Exhaust Hanger Rattle


Object Number: 397269  Size: SH

Symptom:

Rattle from the underside of the vehicle.

Possible Cause:

The slots on the exhaust hangers increase in size over time.

Diagnosis:

Visual inspection for excessive gap in exhaust hanger where exhaust system blade is inserted.

Corrective Action:

Replace hanger(s).

Exhaust Pipe Rattle


Object Number: 368319  Size: SH

Symptom:

Underbody rattle.

Possible Cause:

The exhaust system intermediate pipe is hitting the cross brace.

Diagnosis:

Look for witness marks on the pipe and cross brace. Minimum clearance between the pipe and the brace should be:

    • For the 3800 V6 the specification is 19.0 mm (0.748 in)
    • For the 5.7L V8 the specification is 14.0 mm (0.551 in)

Corrective Action:

    • Reposition exhaust system to provide minimum clearance using the above specifications.
    • Loosen the slip joint, converter bracket hanger and take down pipe to manifold.
    • Raise exhaust system with a single post jack.
    • Retighten the system starting with the converter bracket, then tighten the take downs at the manifolds, lastly tighten the pipe clamp.

Rear Suspension Clunk


Object Number: 397273  Size: SH

Symptom:

A clunk is heard in the rear of the vehicle.

Possible Cause:

    • Spring isolator is mispositioned.
    • A rear suspension component is not tighten to specification.

Diagnosis:

    • Visually inspect the isolator position on top of the spring. The spring tail end should be pointed forward.
    • Check all rear suspension attachments for proper torque.

Corrective Action:

Tighten all bolts, nuts to specifications.