The fuel metering system consists of the following parts:
• | The fuel supply components (fuel tank, pump, pipes). |
• | The fuel pump electrical circuit. |
• | The fuel pressure regulator. |
• | The Idle Air Control (IAC) valve. |
• | The Throttle Position (TP) sensor. |
System Overview
The fuel tank stores the fuel supply. An electric fuel pump, located
in the fuel tank with the fuel sender assembly, pumps fuel through an in-line
fuel filter to the fuel rail assembly. The pump provides fuel at a pressure
greater than is needed by the injectors. The fuel pressure regulator,
part of the fuel sender assembly, keeps fuel available to the injectors
at a regulated pressure. A separate pipe returns unused fuel to the fuel
tank.
Fuel Pump Electrical Circuit
When the ignition switch is in the ON position (before engaging the
starter), the PCM energizes the fuel pump relay for two seconds, causing the
fuel pump to pressurize the fuel system. If the PCM does not receive ignition
reference pulses (engine cranking or running) within two seconds, it shuts
OFF the fuel pump relay, causing the fuel pump to stop.
Fuel Rail Assembly
The fuel rail assembly
attaches to the engine intake manifold. The fuel rail assembly performs the
following functions:
• | It positions the injectors (1) in the intake manifold. |
• | It distributes fuel evenly to the injectors. |
• | It integrates the fuel pulse dampener (2) into the fuel metering
system. |
Fuel Injectors
The top-feed fuel injector assembly is a solenoid operated device, controlled
by the PCM, that meters pressurized fuel to a single engine cylinder. The
PCM energizes the injector solenoid, which opens a ball valve, allowing
fuel to flow past the ball valve, and through a recessed flow director
plate. The director plate has multiple machined holes that control the
fuel flow, generating a conical spray pattern of finely atomized fuel at
the injector tip. Fuel is directed at the intake valve, causing it to become
further atomized and vaporized before entering the combustion chamber.
An injector stuck partly open can cause a loss of pressure after engine
shutdown. Consequently, long cranking times would be noticed on some engines.
Fuel Pulse Dampener
The fuel pulse dampener
attaches inside a housing on the fuel rail assembly. The fuel pulse dampener
is diaphragm operated, with fuel pump pressure on one side and spring pressure
on the other side. The function of the dampener is to dampen fuel pulsation.
Accelerator Controls
The accelerator control system is cable operated. There are no linkage
adjustments, therefore use the specific cable for each application.
Throttle Body Assembly
The throttle body assembly
attaches to the intake manifold. The throttle body controls air flow into
the engine, thereby controlling engine output. The vehicle operator opens
the throttle valve within the throttle body through the accelerator controls.
During engine idle, the throttle valves are almost closed. A fixed air
bypass orifice and the Idle Air Control (IAC) valve (2) handle the air
flow control. Engine coolant flows through the coolant cavity on the bottom
of the throttle body in order to prevent throttle valve icing during cool
weather operation. The throttle body also provides the location for mounting
the Throttle Position (TP) sensor (1).
Idle Air Control (IAC) Valve
The purpose of the IAC valve is to control engine idle speed, while
preventing stalls due to changes in engine load. The IAC valve (1), mounted
in the throttle body, controls the bypass air around the throttle valve
(2). By moving a conical valve known as a pintle (3), in, towards the
seat (to decrease air flow); or out, away from the seat (to increase air
flow), a controlled amount of air can be bypassed. If engine speed is too
low, more air is bypassed to increase RPM. If engine speed is too high,
less air is bypassed to decrease RPM. The PCM moves the IAC valve in small
steps, called counts. These can be measured and displayed by a scan tool,
which plugs into the Data Link Connector (DLC). The PCM calculates the
proper position of the IAC valve during idle based on battery voltage,
coolant temperature, engine load, and engine RPM. If the RPM drops below
specification and the throttle valve is closed, the PCM senses a near
stall condition and calculates a new valve position in order to prevent
stalling.
• | Engine idle speed is a function of total air flow into the engine.
Idle speed is based on IAC valve pintle position + crankcase ventilation valve
flow + throttle valve opening + bypass orifice air flow + calibrated vacuum
loss through accessories. |
• | Controlled idle speed is programmed into the PCM, which determines
the correct IAC valve pintle position to maintain the desired idle speed for
all engine operating conditions and loads. |
• | The minimum idle air rate is set at the factory with a stop screw.
This setting allows enough air flow by the throttle valves to cause the IAC
valve pintle to be positioned a calibrated number of steps (counts), from
the seat, during controlled idle operation. |
• | If the IAC valve is disconnected and reconnected with the engine
running, the idle speed may be wrong. If this occurs, reset the IAC valve
by depressing the accelerator pedal slightly, start and run the engine
for five seconds, then turn the ignition OFF for ten seconds. |
Throttle Position (TP) Sensor
The TP sensor attaches to the side of the throttle body opposite the
throttle lever. It senses the throttle valve angle and relays that information
to the PCM. The PCM requires knowledge of throttle angle to generate the
required injector control signals (pulses).