GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 221645  Size: SH
  1. Remove the battery. Refer to Battery Replacement in Engine Electrical.
  2. Remove the coolant recovery reservoir hose from the radiator.

  3. Object Number: 221646  Size: SH
  4. Remove the accelerator and cruise control servo cable bolts, if equipped with a 5.7 L engine.
  5. Reposition the accelerator and cruise control servo cable adjuster, if equipped with a 5.7 L engine.

  6. Object Number: 221653  Size: SH
  7. Remove the coolant recovery reservoir bolt.

  8. Object Number: 221650  Size: SH
  9. Remove the wiring harness rosebud clip from the reservoir neck.
  10. Remove the coolant recovery reservoir.

  11. Object Number: 221663  Size: SH
  12. Remove the coolant recovery reservoir hose from the reservoir.
  13. Clean the coolant recovery reservoir with soap and water. Thoroughly rinse the reservoir.

Installation Procedure


    Object Number: 221663  Size: SH
  1. Install the coolant recovery reservoir hose to the reservoir.
  2. Install the coolant recovery reservoir.

  3. Object Number: 221650  Size: SH
  4. Install the wiring harness rosebud clip to the reservoir neck.

  5. Object Number: 221653  Size: SH
  6. Install the coolant recovery reservoir bolt.
  7. Tighten
    Tighten the coolant recovery reservoir bolt to 12 N·m (106 lb in).


    Object Number: 221646  Size: SH
  8. Position the accelerator and cruise control servo cable adjuster, if equipped with a 5.7 L engine.
  9. Install the accelerator and cruise control servo cable bolts, if equipped with a 5.7 L engine.
  10. Tighten
    Tighten the accelerator and cruise control servo cable adjuster bolts to 8 N·m (71 lb in).


    Object Number: 221645  Size: SH
  11. Install the coolant recovery reservoir hose to the radiator.
  12. Install the battery. Refer to Battery Replacement in Engine Electrical.
  13. Add engine coolant to the FULL COLD mark on the reservoir.