GM Service Manual Online
For 1990-2009 cars only

Radiator Fill Cap Inspection Procedure

    • Check the cap for a weak spring washer or damage to the gasket. If the spring washer is weak, or damaged replace the cap.
    • Check the inner sealing surface of the radiator neck for damage or debris.

Pressure Testing Procedure

Tools Required

J 24460-01 Cooling System Pressure Tester

  1. Clean the radiator fill cap.

  2. Object Number: 1375  Size: SH
  3. Install the cap on the J 24460-01 .
  4. In order to obtain the minimum holding pressure, slowly pump the J 24460-01 .
  5. • If the cap fails to hold 83 kPa (12 psi) of pressure, replace the cap.
    • If a new cap is installed, coat the gasket with engine coolant.