GM Service Manual Online
For 1990-2009 cars only

Radiator Outlet Hose Replacement 3.8L Engine

Removal Procedure


    Object Number: 208554  Size: SH
  1. Drain the cooling system. Refer to Cooling System Draining and Filling .
  2. Disconnect the intake air temperature (IAT) sensor electrical connector.

  3. Object Number: 554755  Size: SH
  4. Loosen the air duct clamp.
  5. Remove the intake air duct resonator.

  6. Object Number: 221689  Size: SH
  7. Reposition the outlet hose clamp at the water pump.
  8. Remove the outlet hose from the water pump.
  9. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.

  10. Object Number: 349794  Size: SH
  11. Reposition the outlet hose clamp at the radiator.
  12. Remove the outlet hose (2) from the radiator.
  13. Remove the outlet hose support from the fan shroud.

Installation Procedure


    Object Number: 349794  Size: SH
  1. Install the outlet hose support to the fan shroud.
  2. Install the outlet hose (2) to the radiator.
  3. Position the outlet hose at the radiator.
  4. Lower the vehicle.

  5. Object Number: 221689  Size: SH
  6. Install the outlet hose to the water pump.
  7. Position the outlet hose at the water pump.

  8. Object Number: 554755  Size: SH
  9. Install the intake air duct resonator.
  10. Tighten the air duct clamp.

  11. Object Number: 208554  Size: SH
  12. Connect the IAT sensor electrical connector.
  13. Fill the cooling system. Refer to Cooling System Draining and Filling .

Radiator Outlet Hose Replacement 5.7L Engine

Removal Procedure


    Object Number: 208553  Size: SH
  1. Drain the cooling system. Refer to Cooling System Draining and Filling .
  2. Disconnect the following electrical connectors:
  3. • Intake air temperature (IAT) sensor
    • Mass airflow (MAF) sensor

    Object Number: 208569  Size: SH
  4. Remove the air cleaner outlet duct.

  5. Object Number: 221671  Size: SH
  6. Reposition the outlet hose clamp at the water outlet.
  7. Remove the outlet hose from the water outlet.
  8. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.

  9. Object Number: 349797  Size: SH
  10. Reposition the outlet hose clamp at the radiator.
  11. Remove the outlet hose (2) from the radiator.

Installation Procedure


    Object Number: 349797  Size: SH
  1. Install the outlet hose (2) to the radiator.
  2. Position the outlet hose at the radiator.
  3. Lower the vehicle.

  4. Object Number: 221671  Size: SH
  5. Install the outlet hose to the water outlet.
  6. Position the outlet hose clamp at the water outlet.

  7. Object Number: 208569  Size: SH
  8. Install the air cleaner outlet duct.

  9. Object Number: 208553  Size: SH
  10. Connect the following electrical connectors:
  11. • IAT sensor
    • MAF sensor
  12. Fill the cooling system. Refer to Cooling System Draining and Filling .