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For 1990-2009 cars only

BPMV and EBCM


Object Number: 230363  Size: MF

BPMV Hydraulic Flow


Object Number: 394564  Size: LF
(1)Master Cylinder
(2)Master Cylinder Reservoir
(3)Pump
(4)Brake Pressure Modulator Valve (BPMV)
(5)Damper
(6)Rear Inlet Valve
(7)Accumulator
(8)Rear Outlet Valve
(9)Right Rear Brake
(10)Left Rear Brake
(11)Left Front Inlet Valve
(12)Left Front Outlet Valve
(13)Left Front Brake
(14)Accumulator
(15)Right Front Brake
(16)Right Front Outlet Valve
(17)Right Front Inlet Valve
(18)Damper

BPMV Hydraulic Flow


Object Number: 279380  Size: LF
(1)Master Cylinder
(2)Master Cylinder Reservoir
(3)Pump
(4)Rear Master Cylinder Isolation Valve
(5)Rear Prime Valve
(6)Brake Pressure Modulator Valve (BPMV)
(7)Damper
(8)Right Rear Inlet Valve
(9)Accumulator
(10)Right Rear Brake
(11)Right Rear Outlet Valve
(12)Left Rear Outlet Valve
(13)Left Rear Brake
(14)Left Rear Inlet Valve
(15)Left Front Inlet Valve
(16)Left Front Brake
(17)Left Front Outlet Valve
(18)Right Front Brake
(19)Right Front Outlet Valve
(20)Accumulator
(21)Right Front Inlet Valve
(22)Damper
(23)Front Master Cylinder Isolation Valve
(24)Front Prime Valve

This vehicle is equipped with the Bosch 5.3 antilock braking system.

The vehicle is equipped with the following braking systems:

    • Antilock Brake System (ABS)
    • Dynamic Rear Proportioning (DRP)
    • Traction Control System (TCS) (w/NW9)

The following components are involved in the operation of the above systems:

    • Electronic Brake Control Module (EBCM) - The EBCM controls the system functions and detects failures.
        The EBCM contains the following components:
       - System Relay - The system relay is energized when the ignition is ON and no ABS DTCs are present. It supplies battery positive voltage to the solenoid valves and pump motor.
       - Vent Tube - The vent tube, located in the EBCM connector, is an opening to the internal cavity of the EBCM. It allows ventilation of the EBCM internals.
    •  Brake Pressure Modulator Valve (BPMV) - The BPMV contains the hydraulic valves and pump motor that are controlled electrically by the EBCM. If the vehicle is not equipped with traction control the BPMV uses a three circuit configuration with a front-rear split. Individual circuits are provided for the left front and right front wheels, and the rear wheels use one circuit. If the vehicle is equipped with traction control The BPMV uses a 4 circuit configuration with a front/rear split. The BPMV directs fluid from the reservoir of the master cylinder to the front wheels and fluid from the other reservoir to the rear wheels. The circuits are hydraulically isolated so that a leak or malfunction in one circuit will allow continued braking ability on the other.

       Important: There is a rubber isolator located under the BPMV and on the mounting studs. The rubber isolators protect the BPMV and the EBCM from vehicle vibrations.

    • The BPMV contains the following components:
       - Pump Motor
       - Inlet Valves (one per wheel)
       - Outlet Valves (one per wheel)
       - Master Cylinder Isolation Valves (w/NW9) (one per drive wheel)
       - Prime Valves (w/NW9) (one per drive wheel)
    • Wheel Speed Sensors (WSS) - As the wheel spins, the wheel speed sensor produces an AC signal. The EBCM uses this AC signal to calculate wheel speed. The wheel speed sensors are replaceable only as part of the wheel hub and bearing assemblies.
    • Traction Control Switch (w/NW9) - The TCS is manually disabled or enabled using the traction control switch.
    • Stoplamp Switch - The EBCM uses the stoplamp switch as an indication that the brake pedal is applied.

Initialization Sequence

The EBCM performs one initialization test each ignition cycle. The initialization of the EBCM occurs when one set of the following conditions occur:

Both of the following conditions occur:

    • The EBCM receives that there is a minimum of 500 rpm from the PCM via class 2 serial data message.
    • The stoplamp switch is not applied.

OR

Both of the following conditions occur:

    • The vehicle speed is greater than 16 km/h (10 mph).
    • The stoplamp switch is applied.

The initialization sequence may also be commanded with a scan tool.

The initialization sequence cycles each solenoid valve and the pump motor (as well as the necessary relays) for approximately 1.5 seconds to check component operation. The EBCM sets a DTC if any error is detected. The initialization sequence may be heard and felt while it is taking place, and is considered part of normal system operation.

The EBCM defines a drive cycle as the completion of the initialization sequence.

Antilock Brake System

When wheel slip is detected during a brake application, the ABS enters antilock mode. During antilock braking, hydraulic pressure in the individual wheel circuits is controlled to prevent any wheel from slipping. A separate hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold, or increase hydraulic pressure to each wheel brake. The ABS cannot, however, increase hydraulic pressure above the amount which is transmitted by the master cylinder during braking.

During antilock braking, a series of rapid pulsations is felt in the brake pedal. These pulsations are caused by the rapid changes in position of the individual solenoid valves as the EBCM responds to wheel speed sensor inputs and attempts to prevent wheel slip. These pedal pulsations are present only during antilock braking and stop when normal braking is resumed or when the vehicle comes to a stop. A ticking or popping noise may also be heard as the solenoid valves cycle rapidly. During antilock braking on dry pavement, intermittent chirping noises may be heard as the tires approach slipping. These noises and pedal pulsations are considered normal during antilock operation.

Vehicles equipped with ABS may be stopped by applying normal force to the brake pedal. Brake pedal operation during normal braking is no different than that of previous non-ABS systems. Maintaining a constant force on the brake pedal provides the shortest stopping distance while maintaining vehicle stability.

Pressure Hold

The EBCM closes the inlet valve and keeps the outlet valve closed in order to isolate the system when wheel slip occurs. This holds the pressure steady on the brake so that the hydraulic pressure does not increase or decrease.

Pressure Decrease

The EBCM decreases the pressure to individual wheels during a deceleration when wheel slip occurs. The inlet valve is closed and the outlet valve is opened. The excess fluid is stored in the accumulator until the return pump can return the fluid to the master cylinder.

Pressure Increase

The EBCM increases the pressure to individual wheels during a deceleration in order to reduce the speed of the wheel. The inlet valve is opened and the outlet valve is closed. The increased pressure is delivered from the master cylinder.

Dynamic Rear Proportioning (DRP)

The dynamic rear proportioning (DRP) is a control system that replaces the hydraulic proportioning function of the mechanical proportioning valve in the base brake system. The DRP control system is part of the operation software in the EBCM. The DRP uses active control with existing ABS in order to regulate the vehicle's rear brake pressure.

The red brake warning indicator is illuminated when the dynamic rear proportioning function is disabled.

Traction Control (TCS) NW9

Traction control will not have any effect on the operation of the vehicle until the control module detects one or both of the rear wheels rotating faster than the front wheels. At this time the Electronic Brake and Traction Control Module (EBCM) will request the Powertrain Control Module (PCM) to retard timing. If the EBCM continues to detect the rear wheel are rotating faster than the front it will request the ASM to reduce the throttle angle. The last measure taken to control the rear wheel is for the EBCM to apply the rear brakes, thus reducing torque to the rear wheels. Once the rear wheels begin to rotate at the same speed as the front wheels, the system will return full control to the driver. During Traction Control mode, if the brake is applied to only one rear wheel, most of the torque from the engine will be directed to the other rear wheel which will improve the traction of the vehicle.

The braking is accomplished by closing the TCS Master Cylinder Isolating Valve, this isolates the master cylinder from the rest of the system. The TCS Prime valve opens to allow the pump to get brake fluid to build pressure for braking. The drive wheel circuit solenoids are energized as needed to allow for pressure hold, pressure increase, or pressure decrease.

The TCS may be deactivated by the driver if desired. In order to deactivate the TCS with the engine running, depress the TCS On/Off switch. The system will remain deactivated until the ignition switch is cycled, or the switch is pressed again.

ABS Indicator

The IPC illuminates the ABS indicator when the following occurs:

    • The electronic brake control module (EBCM) detects a malfunction with the antilock brake system. The IPC receives a class 2 message from the EBCM requesting illumination.
    • The IPC performs the displays test at the start of each ignition cycle. The indicator illuminates for approximately 3 seconds.
    • The IPC detects a loss of class 2 communications with the EBCM.

Brake System Indicator(s)

Brake Warning Indicator

The IPC illuminates the BRAKE indicator when the following occurs:

    • The PC detects that the park brake switch is closed (park brake set).
    • The IPC detects a low brake fluid condition.
    • The IPC performs the displays test at the start of each ignition cycle.
    • The EBCM senses a base brake failure.
    • The IPC detects a loss of class 2 communications with the EBCM.

Traction Control System Indicator(s)

Low Trac Indicator

The IPC illuminates the Low Trac indicator when the following occurs:

    • The electronic brake control module (EBCM) detects a traction control event (either ABS active or traction control system active). The IPC receives a class 2 message from the EBCM requesting illumination.
    • The IPC performs the displays test at the start of each ignition cycle.

TCS Off Indicator (Pontiac) or ASR Off Indicator (Chevrolet)

The IPC illuminates the indicator when the following occurs:

    • The electronic brake control module (EBCM) inhibits the traction control system. The IPC receives a class 2 message from the EBCM requesting illumination.
    • The TCS is off.
    • The TCS has failed.
    • The IPC detects a loss of class 2 communications with the EBCM.