If the transmission is locked, engaging the clutch will kill the engine. If the shift control components and the clutch system operations are working properly, the problem is caused by internal damage, such as a dented or damaged shift fork. The transmission must be removed from the vehicle for repairs. You should perform a static shift and a dynamic shift test before removing the transmission from the vehicle.
The numbers below refer to the step numbers on the diagnostic table.
This step inspects for a faulty actuator cylinder.
This step inspects for a worn or damaged internal parts.
Step | Action | Yes | No |
---|---|---|---|
DEFINITION: The transmission cannot be shifted out of a gear. | |||
1 | Did you review the manual transmission symptom and perform the necessary inspections? | Go to Step 2 | |
2 | Test the transmission fluid level. Refer to Transmission Fluid Level Inspection . Is the transmission fluid level correct? | Go to Step 3 | Go to Step 4 |
3 | Add transmission fluid if necessary. Did you find and repair the condition? | System OK | Go to Step 4 |
4 | Inspect for the correct type transmission fluid. Is the correct type transmission fluid being used? | Go to Step 6 | Go to Step 5 |
5 | Drain and refill the transmission with the correct type fluid. Refer to Transmission Oil Drain and Fill . Did you find and repair the condition? | System OK | Go to Step 6 |
Inspect the clutch actuator cylinder operation. Is the clutch actuator operating properly? | Go to Step 8 | Go to Step 7 | |
7 | Replace the clutch actuator cylinder. Refer to Clutch Actuator Cylinder Replacement . Did you find and repair the condition? | System OK | Go to Step 8 |
Is there a dented or damaged shift fork? | Go to Step 9 | Go to Step 10 | |
9 |
Did you find and repair the condition? | System OK | Go to Step 10 |
10 | Disassemble and inspect the transmission for a incorrectly assembled or broken shift mechanism. Is there a incorrectly assembled or broken shift mechanism? | Go to Step 11 | Go to Step 12 |
11 |
Did you find and repair the condition? | System OK | Go to Step 12 |
12 | Disassemble and inspect the transmission for a worn or damaged geartrain component. Are there any worn or damaged geartrain components? | Go to Step 13 | -- |
13 |
Did you find and repair the condition? | Go to Step 14 | Go to Diagnostic Aids |
14 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 1 |