GM Service Manual Online
For 1990-2009 cars only

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DEFINITION: Fuel economy, as measured by an actual road test is noticeably lower than expected. Also, fuel economy is noticeably lower than the economy was on this vehicle at one time, as previously shown by an actual road test.

Preliminary

    • Refer to the Symptoms - Engine Controls .
    • Search for bulletins.
    • Check owners driving habits.
       - Is A/C ON full time, or the defroster mode ON?
       - Are tires at correct pressure?
       - Are excessively heavy loads being carried?
       - Is acceleration too much, too often?

Fuel System

    • Test for incorrect fuel pressure. Refer to Fuel System Diagnosis .
    • Check the fuel injectors. Refer to Fuel Injector Balance Test with Special Tool and Fuel Injector Balance Test with Tech 2 .
    • Test for contaminated fuel. Refer to Alcohol/Contaminants-in-Fuel Diagnosis .
    • Ensure each injector harness is connected to the correct injector/cylinder. Refer to Engine Controls Schematics .
    • Inspect for fuel in the pressure regulator vacuum hose.

Sensor/System

    • Inspect the intake system and crankcase for air leaks.
    • Test for proper calibration of speedometer. Connect a J 33431-C Signal Generator to vehicle speed sensor (VSS) electrical connector. Ignition ON, tester ON and monitor the speedometer.

Ignition System

    • Test for proper ignition voltage output using the following steps:
       - Clip the J 26792 Spark Tester to engine ground.
       - Connect one end of a spark plug wire to the spark tester. Leave the other end of the spark plug wire connected to the coil being tested.
       - Connect another spark plug wire between the remaining tower of the coil being tested and ground.
       - Crank the engine while observing the spark tester, a spark should be observed.
       - Repeat the above steps for each coil.
    • If adequate spark is not present at the coils, test for the following conditions:
       - Coils--Evidence of carbon tracking or arcing, cracks in the coils, or a resistance value outside the specified range:

Coil Secondary Resistance
5000-8000 ohms (5K-8K ohms)

   Important: Spraying the secondary ignition wires with a light mist of water may help locate an intermittent condition. Ignition components will arc to ground when a secondary component is malfunctioning.

       - Spark plug wires--Inspect for the following conditions:
   • Evidence of arcing
   • Evidence of cross firing
   • Cracks
   • Carbon tracking
   •  Plug boot damage
   • Pinched wires
   •  Incorrect routing
       - Spark plug wires--Inspect for a resistance value more than the specified value:

Spark Plug Wires Resistance
3280-4921 ohms/meter (1000-1500 ohms/ft)

       - Malfunctioning ignition control module (ICM)
       - Ignition system wiring--Loose ignition module feed or ground connection, or damaged system wiring.
    • Remove spark plugs and inspect for the following conditions:
       - Fouled plugs
       - Cracks
       - Wear
       - Incorrect gap
       - Burned or damaged electrodes
       - Incorrect heat range
    • If spark plugs are gas or oil fouled, the cause of the fouling must be determined before replacing the spark plugs.

Engine Cooling System

    • Test engine coolant level for a low condition.
    • Test for incorrect or malfunctioning engine thermostat. Refer to Engine Overheating in Engine Cooling.

Engine Mechanical

    • Test for the following:
       - Engine compression
       - Sticking or leaking valves
       - Worn camshaft lobes
       - Valve timing
       - Bent push rods
       - Worn rocker arms
       - Broken valve springs
       - Excess oil in combustion chamber-Inspect for leaking valve seals.
    •  Inspect for incorrect engine parts, such as the following basic components:
       - Camshaft
       - Cylinder heads
       - Pistons, etc.
    • Refer to Base Engine Misfire without Internal Engine Noises in Engine Mechanical.

Additional Tests

    • Inspect the exhaust system for a possible restriction in the following components:
       - Damaged or collapsed pipes
       - Heat distress or possible internal failure in the muffler
       - Plugged 3-way catalytic converter--Test for possible plugged conditions. Refer to Restricted Exhaust in Engine Exhaust.
    • Test torque converter clutch (TCC) operation. Refer to Diagnostic Starting Point - Automatic Transmission in Automatic Transmission-4L60-E.