- Remove the transmission
from the J 3289-20
, if
necessary.
- Mount the transmission to the jack stand.
- Remove the J 36842
from the transmission, if necessary.
- Install the bellhousing (1) to the transmission (2).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the transmission bolts (3).
Tighten
Tighten the transmission bolts (3) to 75 N·m (55 lb ft).
- Install the clutch actuator
cylinder (2).
- Install the clutch actuator cylinder bolts (1).
Tighten
Tighten the clutch actuator cylinder bolts (1) to 8 N·m
(71 lb in).
- Install the clutch line to the actuating cylinder.
- Install the clutch bleeder to the actuating cylinder.
- Slowly raise the manual
transmission (4) to the vehicle.
- Install the flywheel housing bolts (1, 2) and nuts (3).
Tighten
Tighten the flywheel housing bolts (1, 2) and nuts (3) to 95 N·m
(70 lb ft).
- Install the transmission support and mount. Refer to
Transmission Support and Mount Assembly Replacement
.
- Remove the transmission jack.
- Remove the J 42055
from the transmission jack.
- Remove the engine safety stand.
Important: DO NOT rely on an audible click or a visual verification of the clutch
hydraulic hose quick connect fitting connection.
- Connect the clutch actuator cylinder hose to the clutch master cylinder
hose.
- Push together the clutch hydraulic hose quick connect fittings,
then pull back on the fittings to verify engagement.
- Check the clutch hydraulic hoses for twists or kinks.
- Install the flywheel housing cover (3) to the transmission (1).
- Install the flywheel housing cover bolts (2).
Tighten
Tighten the flywheel housing cover bolts (2) to 9 N·m (80 lb in).
- Install the right transmission
brace (1).
- Install the right transmission brace bolts (2, 3, 4).
Tighten
Tighten the right transmission brace bolts (2, 3, 4) to 50 N·m
(37 lb ft).
- Install the left transmission
brace (1).
- Install the left transmission brace bolts (2, 3).
Tighten
• | Tighten the left transmission brace bolts (2) (to transmission)
to 50 N·m (37 lb ft). |
• | Tighten the left transmission brace bolts (3) (to engine) to 28 N·m
(21 lb ft). |
- Install the wiring harness
clip bolt (1) to the right side of the transmission.
Tighten
Tighten the wiring harness clip bolt (1) to 11 N·m (97 lb in).
- Install the wiring harness
clip bolt (2) to the left side of the transmission.
Tighten
Tighten the wiring harness clip bolt (2) to 11 N·m (97 lb in).
- Connect the speed sensor (1) and backup lamp switch (3) electrical
connectors.
- Install the catalytic converter. Refer to
Catalytic Converter Replacement
in Engine Exhaust.
- Install the propeller shaft. Refer to
One-Piece Propeller Shaft Replacement
in Propeller Shaft.
- Install the torque arm.
- Fill transmission with
fluid.
- Lower the vehicle.
- Install the control assembly. Refer to
Shift Control Assembly Replacement
.
- Bleed the clutch hydraulic system. Refer to
Hydraulic Clutch Bleeding
in Clutch.