The numbers below refer to the step numbers on the diagnostic table.
Placing the mode switch in any position other than OFF, along with placing the air temperature control switch in a cold setting, activates A/C operation. For the purpose of this and future steps where A/C operation is necessary, bi-level mode is used for consistent testing.
The HVAC control assembly is inoperative when the module does not respond to any operator control requests to enable the A/C compressor. The blower motor may still operate independent of the A/C controls.
Step | Action | Values | Yes | No | ||||
---|---|---|---|---|---|---|---|---|
Schematic Reference: HVAC Schematics DEFINITION: The A/C compressor clutch will not engage when an A/C request has been made and a Powertrain DTC has not been set. | ||||||||
1 | Did you perform the HVAC Diagnostic System Check? | -- | Go to Step 2 | |||||
Does the scan tool indicate that the ECT parameter is above the specified temperature? | 3.8L (L36) 121°C (250°F) 5.7L (LS1) 125°C (257°F) | Go to Engine Overheating in Engine Cooling | Go to Step 3 | |||||
Important : For A/C compressor operation, ambient air temperature must be above 3°C (38°F).
Does the A/C compressor operate? | -- | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 4 | |||||
4 |
Are the pressure values within specifications for the ambient air temperature, and within 103 kPa (15 psi) of each other? | -- | Go to Step 5 | Go to Leak Testing in Heating, Ventilation and Air Conditioning | ||||
5 |
Are the high side pressure values with 103 kpa (15 psi) of each other? | -- | Go to Step 6 | Go to Step 17 | ||||
Is the HVAC control assembly inoperative? | -- | Go to Step 16 | Go to Step 7 | |||||
7 |
Does the scan tool indicate that the A/C Request Signal parameter is YES? | -- | Go to Step 10 | Go to Step 8 | ||||
8 | Does the A/C request indicator illuminate? | -- | Go to Step 9 | Go to Step 28 | ||||
9 |
Did you find and correct the condition? | -- | Go to Step 35 | Go to Step 29 | ||||
10 | With a scan tool, command the A/C Relay ON and OFF. Does the A/C compressor clutch relay turn ON and OFF with each command? | -- | Go to Step 14 | Go to Step 11 | ||||
11 |
Does the test lamp illuminate? | -- | Go to Step 12 | Go to Step 23 | ||||
12 |
Does the test lamp turn ON and OFF with each command? | -- | Go to Step 24 | Go to Step 13 | ||||
13 | Does the test lamp remain illuminated with each command? | -- | Go to Step 20 | Go to Step 19 | ||||
14 |
Does the test lamp illuminate? | -- | Go to Step 15 | Go to Step 24 | ||||
15 |
Does the A/C compressor clutch engage? | -- | Go to Step 26 | Go to Step 21 | ||||
16 | Test the voltage supply circuits to the HVAC control assembly for a short to ground, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 35 | Go to Step 18 | ||||
17 | Test the ground circuit of the A/C pressure sensor for an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 35 | Go to Step 25 | ||||
18 | Test the ground circuit of the HVAC control assembly for an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 35 | Go to Step 28 | ||||
19 | Test the A/C Compressor clutch relay control circuit of the A/C compressor clutch relay for an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 35 | Go to Step 29 | ||||
20 | Test the A/C compressor clutch relay control circuit of the A/C compressor clutch relay for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 35 | Go to Step 29 | ||||
21 | Test the A/C compressor clutch supply voltage circuit at the A/C compressor clutch for a short to ground, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 35 | Go to Step 22 | ||||
22 | Test the ground circuit of the A/C compressor clutch for a high resistance or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 35 | Go to Step 27 | ||||
23 | Repair the switch side ignition 1 voltage circuit of the A/C compressor clutch relay. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | -- | Go to Step 35 | -- | ||||
24 | Repair the coil side ignition 1 voltage circuit of the A/C compressor clutch relay. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | -- | Go to Step 35 | -- | ||||
25 | Inspect for poor connections at the harness connector of the A/C refrigerant pressure sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 35 | Go to Step 30 | ||||
26 | Inspect for poor connections at the A/C compressor clutch relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 35 | Go to Step 31 | ||||
27 | Inspect for poor connections at the harness connector of the A/C compressor clutch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 34 | Go to Step 32 | ||||
28 | Inspect for poor connections at the harness connector of the HVAC control assembly. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 35 | Go to Step 33 | ||||
29 | Inspect for poor connections at the harness connector of the powertrain control module (PCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 35 | Go to Step 34 | ||||
30 | Replace the A/C refrigerant pressure switch. Refer to Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement in Heating, Ventilation and Air Conditioning. Did you complete the replacement? | -- | Go to Step 35 | -- | ||||
31 | Replace the A/C compressor clutch relay. Did you complete the replacement? | -- | Go to Step 35 | -- | ||||
32 | Replace the A/C compressor clutch. Refer to Compressor Clutch Plate and Hub Assembly Removal and Compressor Clutch Plate/Hub Assembly Install in Heating, Ventilation and Air Conditioning. Did you complete the replacement? | -- | Go to Step 35 | -- | ||||
33 | Replace the HVAC control assembly. Refer to Heater and Air Conditioning Control Replacement . Did you complete the replacement? | -- | Go to Step 35 | -- | ||||
34 |
Important: Perform the reprogramming procedure for the PCM. Replace the PCM. Refer to one of the following procedures:
Did you complete the replacement? | -- | Go to Step 35 | -- | ||||
35 | Operate the system in order to verify the repair. Did you correct the condition? | -- | System OK | Go to Step 4 |