Perform the following steps in order to correctly repair a leak:
- Identify the leak.
- Trace the leak to the leak's source.
- Determine the cause of the leak.
For example, if the mating surface of a case component is damaged, you will not repair the leak by resealing the case component. The mating surface that is damaged must be repaired or replaced. Before you repair a transaxle oil leak, correct any conditions that may cause the leak. The following conditions may cause a transaxle oil leak:
Important: The Suzuki 5-speed manual transaxle does not use gaskets in order to seal major case components. Use GM P/N 12346240 or the equivalent as necessary.
| • | An excessive fluid level |
| • | A plugged breather hole |
| • | Incorrectly torqued fasteners |
| • | Dirty fastener threads or damaged fastener threads |
| • | Any mating surfaces that exhibit the following conditions: |
| • | Insufficient amounts or excessive amounts of sealer |
| • | The component is cracked or porous |
| • | A damaged seal or a worn seal |
| • | Drive axle surfaces that exhibit the following conditions: |
| • | Excessive seal wear caused by a loose bearing or caused by a worn bearing |
