GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Pontiac 🢒 2008 🢒 G3 🢒 Diagnostic Navigation 🢒 Vehicle Diagnostic Information 🢒 Evaporative Emission System Hoses/Pipes Replacement

Removal Procedure

    Object Number: 1530157 Size: SH

    Caution: Do not allow smoking or the use of open flames in the area where work on the fuel or EVAP system is taking place. Anytime work is being done on the fuel system, disconnect the negative battery cable, except for those tests where battery voltage is required.

  1. Disconnect the evaporative emission (EVAP) canister purge solenoid valve to intake manifold hose.

    2. Object Number: 1530159 Size: SH
  2. Remove the EVAP canister front tube from the EVAP canister purge solenoid valve and the EVAP canister vapor pipe.

    3. Object Number: 1530160 Size: SH
  3. Disconnect the EVAP canister pipe from the EVAP canister vapor rear tube.

    4. Object Number: 1530161 Size: SH
  4. Lift and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle .
  5. Remove the EVAP canister vapor pipe plastic bolt and cover.

    6. Object Number: 1530162 Size: SH
  6. Remove the EVAP canister vapor pipe 4 mounting screws and cover.
  7. Remove the EVAP canister vapor pipe.

    8. Object Number: 1530163 Size: SH
  8. Remove the EVAP canister vapor rear tube clip.
  9. Disconnect the EVAP canister vapor rear tube.
  10. Remove the EVAP canister purge tube clip.
  11. Disconnect the EVAP canister purge tube.

    12. Object Number: 1530164 Size: SH
  12. Remove the fuel tank. Refer to Fuel Tank Replacement .
  13. Remove the rollover valve tube from the fuel tank.

Installation Procedure

    Object Number: 1530164 Size: SH
  1. Install the rollover valve to the fuel tank.
  2. Install the fuel tank. Refer to Fuel Tank Replacement .

    3. Object Number: 1530163 Size: SH
  3. Connect the EVAP canister purge tube.
  4. Install the EVAP canister purge tube clip.
  5. Connect the EVAP canister vapor rear tube.
  6. Install the EVAP canister vapor rear tube clip.

    7. Object Number: 1530162 Size: SH
  7. Install the EVAP canister vapor pipe.
  8. Install the EVAP canister vapor pipe mounting screws and cover.

    9. Object Number: 1530161 Size: SH
  9. Install the EVAP canister vapor pipe plastic bolt and cover.
  10. Lower the vehicle.

    11. Object Number: 1530160 Size: SH
  11. Connect the EVAP canister vapor pipe from the EVAP canister vapor rear tube.

    12. Object Number: 1530159 Size: SH
  12. Connect the EVAP canister front tube from the EVAP canister purge solenoid valve and the EVAP canister vapor pipe.

    13. Object Number: 1530157 Size: SH
  13. Connect the EVAP canister purge solenoid valve to intake manifold hose.