GM Service Manual Online
For 1990-2009 cars only

DTC Descriptor

DTC P0645: Air Conditioning A/C Clutch Relay Control Circuit

Diagnostic Fault Information

Perform the prior to using this diagnostic procedure.

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Air Conditioning A/C Clutch Relay Control Circuit

P0645

P0645

P0645

--

Typical Scan Tool Data

Powertrain Control Module (PCM)/Engine Control Module (ECM)

Circuit

Short to Ground

Open

Short to Voltage

Operating Conditions: Engine Idling, A/C ON, ambient air temperature, between 22-27°C (70-80°F)

A/C Relay Circuit History

OK/Open/Short

OK/Open/Short

OK/Open/Short

A/C Relay (Output)

ON/OFF

ON/OFF

ON/OFF

Circuit/System Description

Ignition voltage is supplied directly to the air conditioning (A/C) compressor clutch relay. The powertrain control module (PCM) or engine control module (ECM) controls the relay by grounding the A/C clutch relay control circuit via an internal solid state device called a driver. The primary function of the driver is to supply the ground for the component being controlled. The driver has a fault line which is monitored by the PCM or ECM. When the PCM or ECM is commanding a component ON, the voltage of the control circuit should be near 0 volts. When the PCM or ECM is commanding the control circuit to a component OFF, the voltage potential of the circuit should be near battery voltage. If the fault detection circuit senses a voltage other than what is expected, this DTC will set.

Conditions for Running the DTC

    • The ignition voltage is between 9-18 volts.
    • The engine speed is more than 80 RPM.
    • The PCM or ECM driver transitions from ON to OFF or from OFF to ON.

Conditions for Setting the DTC

The PCM or ECM detects an open on the control circuit of the A/C compressor clutch relay.

Action Taken When the DTC Sets

    • The control module stores the DTC information into memory when the diagnostic runs and fails.
    • The malfunction indicator lamp (MIL) will not illuminate.
    • The A/C compressor clutch is disabled.
    • The control module records the operating conditions at the time the diagnostic fails. The control module stores the information in the Failure Records.
    • The driver information center (DIC), if equipped, may display a message.

Conditions for Clearing the DTC

A last test failed, or current DTC clears when the diagnostic runs and passes.

Diagnostic Aids

    • Be sure to verify that the PCM or ECM engine grounds are secure and clean.
    • If DTC P0645 cannot be duplicated, reviewing the Failure Records vehicle millage since the diagnostic test last failed may help determine how often the condition that caused the DTC to set occurs. This may assist in diagnosing the condition.

Reference Information

Schematic Reference

HVAC Schematics

Connector End View Reference

HVAC Connector End Views

Description and Operation

    •  Air Delivery Description and Operation
    •  Air Temperature Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

    •  Scan Tool Output Controls
    •  Scan Tool Data List
    •  Scan Tool Data Definitions

Circuit/System Verification

  1. Install a scan tool.
  2. Ignition ON with the engine OFF, command the A/C Relay ON and OFF in the powertrain control module (PCM) or engine control module (ECM) Special Functions scan tool data list.
  3. Feel/listen for the A/C relay to click. Observe the scan tool A/C Relay Circuit Status function or A/C relay solenoid turns on and off clicks.
  4. Observe the scan tool, A/C Relay Circuit History.

Circuit/System Testing

  1. Ignition OFF, disconnect the A/C Relay.
  2. Ignition ON, verify that a test lamp does not illuminate between the control circuit terminal D, A/C Compressor Clutch Supply Voltage circuit and ground.
  3. If the test lamp illuminates, test the control circuit for a short to voltage.
  4. Verify that a test lamp illuminates between the ignition circuit, coil feed circuit, terminal A and ground.
  5. If the test lamp does not illuminate, test the igniton circuit for a short to ground or a open/high resisitance. If the circuit tests normal and ignition circuit fuse is open, test or replace the a/c compressor relay.
  6. Verify that a test lamp illuminates between the B+ circuit, terminal C, switch feed circuit and ground.
  7. If the test lamp does not illuminate, test the B+ circuit for a short to ground or a open/high resisitance. If the circuit tests normal and B+ circuit fuse is open, test or replace the a/c compressor relay.
  8. Disconnect the harness connector at the A/C Clutch Coil.
  9. Test for less than 1 ohm of resistance between the A/C Clutch Coil ground circuit terminal A and ground.
  10. If greater than 1 ohm, test the ground circuit for an open/high resistance.
  11. Connect the harness connector at the A/C Clutch Coil.
  12. Connect a 3-amp fused jumper wire between the B+ circuit terminal C and control circuit terminal D of the A/C Clutch Relay. Verify the A/C Clutch Relay is activated.
  13. If the A/C Clutch Relay does not activate, test the control circuit for an open/high resistance. If the circuit tests normal, test or replace the A/C Clutch Relay.
  14. Connect a test lamp between the A/C Clutch Relay ignition circuit terminal A, and the control circuit terminal B.
  15. Command the A/C Relay output function ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
  16. If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the PCM/ECM.
    If the test lamp is always OFF, test the control circuit for a short to voltage, or an open/high resistance. If the circuit tests normal, replace the PCM/ECM.
  17. If all circuits test normal, test or replace the A/C Clutch Relay.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Control Module References
    •  Relay Replacement

Repair Verification

  1. Use the scan tool to clear the DTC's.
  2. Operate the vehicle, recreating the conditions for running the DTC, observing for a possible reset of the DTC.