GM Service Manual Online
For 1990-2009 cars only

Heater Outlet Hose Replacement LX9, LZ9

Tools Required

J 38185 Hose Clamp Pliers

Removal Procedure

  1. Drain the coolant. Refer to Cooling System Draining and Filling .
  2. Remove the surge tank from the surge tank bracket.
  3. Reposition the heater outlet hose clamp at the heater core using the J 38185 .
  4. Reposition the heater outlet hose clamp at the engine using the J 38185 .

  5. Object Number: 1203445  Size: SH
  6. Remove the heater outlet hose from the heater core.
  7. Remove the heater outlet hose from the engine.
  8. Remove both heater outlet hose clamps from the heater outlet hose.

Installation Procedure

  1. Install both heater outlet hose clamps to the heater outlet hose.

  2. Object Number: 1203445  Size: SH
  3. Install the heater outlet hose to the engine.
  4. Install the heater outlet hose to the heater core.
  5. Reposition the heater outlet hose clamp at the engine using the J 38185 .
  6. Reposition the heater outlet hose clamp at the heater core using the J 38185 .
  7. Install the surge tank to the surge tank bracket.
  8. Fill the coolant. Refer to Cooling System Draining and Filling .

Heater Outlet Hose Replacement LE5

Tools Required

J 38185 Hose Clamp Pliers

Caution: With a pressurized cooling system, the coolant temperature in the radiator can be considerably higher than the boiling point of the solution at atmospheric pressure. Removal of the surge tank cap, while the cooling system is hot and under high pressure, causes the solution to boil instantaneously with explosive force. This will cause the solution to spew out over the engine, the fenders, and the person removing the cap. Serious bodily injury may result.

Removal Procedure

  1. Partially drain the coolant. Refer to Cooling System Draining and Filling.
  2. Remove the surge tank from the surge tank bracket.

  3. Object Number: 872578  Size: SH
  4. Reposition the heater outlet hose clamp at the heater core using the J 38185 .
  5. Remove the heater outlet hose from the heater core.

  6. Object Number: 872575  Size: SH
  7. Reposition the heater outlet hose clamp at the engine using the J 38185 .
  8. Remove the heater outlet hose from the engine.

Installation Procedure


    Object Number: 872575  Size: SH
  1. Install the heater outlet hose to the engine.
  2. Reposition the heater outlet hose clamp at the engine using the J 38185 .

  3. Object Number: 872578  Size: SH
  4. Install the heater outlet hose to the heater core.
  5. Reposition the heater outlet hose clamp at the heater core using the J 38185 .
  6. Install the surge tank to the surge tank bracket.
  7. Fill the coolant. Refer to Cooling System Draining and Filling.