GM Service Manual Online
For 1990-2009 cars only

Tools Required

EN 46101 Spark Plug Tube Plugs

Removal Procedure

  1. Remove the engine covers. Refer to Engine Cover Replacement .
  2. Remove the upper intake manifold with the lower intake manifold. Refer to Lower Intake Manifold Replacement .

  3. Object Number: 1957991  Size: SH
  4. Remove the engine covers mounting bracket to cylinder head retaining bolt (2).
  5. Remove the engine covers mounting bracket (1).

  6. Object Number: 1957987  Size: SH

    Important: Use a suitable tool to slide the connector retaining latch (1) in the direction of the arrow.

  7. Disconnect the ignition coil electrical connectors (2).

  8. Object Number: 1957988  Size: SH

    Important: Use a suitable tool to detach the wiring harness (1) clips from the camshaft cover (2), then lift the wiring harness (1) upwards to detach from the camshaft cover (2).

  9. Remove the wiring harness (1) from the camshaft cover (2).

  10. Object Number: 1957989  Size: SH

    Important: It is not necessary to disconnect the engine front cover electrical connectors.

    Important: Use a suitable tool to detach the wiring harness (1) clip from the camshaft cover (2), then lift the wiring harness (1) upwards to detach from the camshaft cover (2).

  11. Remove the wiring harness (1) from the front of the camshaft cover (2).
  12. Reposition and secure the wiring harness (1) away from the camshaft cover (2) in order to provide clearance for removal of the camshaft cover (2).

  13. Object Number: 1957992  Size: SH
  14. Remove the ignition coil to camshaft cover retaining bolts (1).
  15. Remove the ignition coils (2) from the camshaft cover (3).

  16. Object Number: 1957993  Size: SH
  17. Remove the camshaft cover to cylinder head retaining bolts (1).
  18. Remove the camshaft cover (2) from the cylinder head (3).
  19. Remove and discard the camshaft cover seal and grommets.

  20. Object Number: 1957994  Size: SH
  21. Install the EN-46101 (1) to the spark plug tubes to prevent dirt and other contaminants from entering the cylinders.

Installation Procedure

  1. Install a NEW camshaft cover seal and NEW grommets.

  2. Object Number: 1957995  Size: SH

    Important: Make sure the sealing surfaces of the cylinder head and camshaft cover are clean.

  3. Place a 3mm bead of RTV sealant (1) on the join line between the engine front cover and the cylinder head.
  4. Install the camshaft cover. Refer to Camshaft Cover Installation - Left Side .

  5. Object Number: 1961738  Size: SH
  6. Remove the EN 46101 EN 46101 (1) from the spark plug tubes of the left cylinder head.

  7. Object Number: 1957992  Size: SH
  8. Install the ignition coils (2) to the camshaft cover (3).
  9. Notice: Refer to Fastener Notice in the Preface section.

  10. Install the ignition coil to camshaft cover retaining bolts (1).
  11. Tighten
    Tighten the bolt to 10 N·m (89 lb in).


    Object Number: 1957989  Size: SH

    Important: Make sure the wiring harness (1) is located on the camshaft cover (2) locating lugs and the clips are engaged.

  12. Install the wiring harness (1) to the front of the camshaft cover (2).

  13. Object Number: 1957988  Size: SH

    Important: Make sure the wiring harness (1) is located on the camshaft cover (2) locating lugs and the clips are engaged.

    Important: Install the wiring harness from the side of the camshaft cover by sliding the conduit up and inboard.

  14. Install the wiring harness (1) to the camshaft cover (2).

  15. Object Number: 1958019  Size: SH

    Important: Slide the connector retaining latch (2) in the direction of the arrow.

  16. Connect the ignition coil electrical connectors (1).

  17. Object Number: 1957991  Size: SH
  18. Install the engine covers mounting bracket to cylinder head retaining bolt (1).
  19. Tighten
    Tighten the bolt to 35 N·m (26 lb ft).

  20. Install the engine covers mounting bracket (2).
  21. Install the upper intake manifold with the lower intake manifold. Refer to Lower Intake Manifold Replacement .
  22. Install the engine covers. Refer to Engine Cover Replacement .