To provide maximum fuel economy under light load driving conditions, the engine
control module (ECM) will command the cylinder deactivation system to deactivate engine
cylinders 1 and 7 on the left bank, and cylinders 4 and 6 on the right
bank, switching to a V4 mode. The engine will operate on 8 cylinders,
or V8 mode, during engine starting, engine idling, and medium to heavy throttle applications.
When commanded ON, the ECM will determine what cylinder is firing, and begin
deactivation on the next closest cylinder deactivation cylinder in firing order sequence.
The Gen IV engine has a firing order of 1-8-7-2-6-5-4-3.
If cylinder number 1 is on its combustion event when cylinder deactivation
is commanded ON, the next cylinder in the firing order sequence that can be deactivated
is cylinder number 7. If cylinder number 5 is on its combustion event
when cylinder deactivation is commanded ON, then the next cylinder in the firing order
sequence that can be deactivated is cylinder number 4.
Cylinder deactivation is accomplished by not allowing the intake and exhaust
valves to open on the selected cylinders by using special valve lifters. The deactivation
lifters contain spring loaded locking pins that connect the internal pin housing of
the lifter to the outer housing. The pin housing contains the lifter plunger and pushrod
seat which interfaces with the pushrod. The outer housing contacts the camshaft lobe
through a roller. During V8 mode, the locking pins are pushed outward by spring
force, locking the pin housing and outer housing together causing the lifter to function
as a normal lifter. When V4 mode is commanded ON, the locking pins are pushed
inward with engine oil pressure directed from the valve lifter oil manifold (VLOM)
assembly solenoids. When the lifter pin housing is unlocked from the outer housing,
the internal pin housing will remain stationary, while the outer housing will move
with the profile of the camshaft lobe, which results in the valve remaining closed.
One VLOM solenoid controls both the intake and exhaust valves for each deactivating
cylinder. There are 2 distinct oil passages going to each cylinder deactivation
lifter bore, one for the hydraulic lash-adjusting feature of the lifter, and one for
controlling the locking pins used for cylinder deactivation.
Although both intake and exhaust valve lifters are controlled by the same solenoid
in the VLOM, the intake and exhaust valves do not become deactivated at the same time.
Cylinder deactivation is timed so that the cylinder is on an intake event. During
an intake event, the intake cam lobe is pushing the valve lifter upwards to open the
intake valve against the force of the valve spring. The force exerted by the valve
spring is acting on the side of the lifter locking pins, preventing them from moving
until the intake valve has closed. When the intake valve lifter reaches the base circle
of the camshaft lobe, the valve spring force is reduced, allowing the locking pins
to move, deactivating the intake valve. However, when cylinder deactivation is commanded
ON, the exhaust valve for the deactivated cylinder is in the closed position, allowing
the locking pins on the valve lifter to move immediately, and deactivate the exhaust
valve.
By deactivating the exhaust valve first, this allows the capture of a burnt
air/fuel charge or exhaust gas charge in the combustion chamber. The capture of exhaust
gases in the combustion chamber will contribute to a reduction in oil consumption,
noise and vibration levels, and exhaust emissions when operating in V4 mode.
During the transition from V8 to V4 mode, the fuel injectors will be turned OFF on
the deactivated cylinders. The ignition system secondary voltage or spark is still
present across the spark plug electrodes on the deactivated cylinders. If all enabling
conditions are met and maintained for cylinder deactivation operation, the ECM calibrations
will limit cylinder deactivation to a cycle time of 10 minutes in V4 mode,
and then return to V8 mode for 1 minute.
Switching between V8 and V4 mode is accomplished in less than 250 milliseconds,
making the transitions seamless and transparent to the vehicle operator. The 250 milliseconds
includes the time for the ECM to sequence the transitions, the response time for the
VLOM solenoids to energize, and the time for the cylinder deactivation valve lifters
to deactivate, all within 2 revolutions of the engine crankshaft.
The cylinder deactivation system consists of the following components:
• | The valve lifter oil manifold (VLOM) assembly. |
• | Eight special valve lifters, 2 per deactivating cylinder. |
• | The engine oil pressure regulator valve for cylinder deactivation operation. |
• | Gen IV cylinder deactivation engine block. |
Valve Lifter Oil Manifold (VLOM) Assembly
The cylinder deactivation system uses an electro-hydraulic actuator device called
the valve lifter oil manifold (VLOM) assembly. The VLOM is bolted to the top of the
engine valley, below the intake manifold assembly. The VLOM consists of 4 electrically
operated Normally Closed Solenoids. Each solenoid controls the application of engine
oil pressure to the intake and exhaust valve lifters on the cylinders selected to
deactivate. Engine oil pressure is routed to the VLOM assembly from a passage on the
rear of the cylinder block.
All 4 VLOM solenoids are connected in parallel to a fused ignition 1
voltage circuit, supplied by the powertrain relay. The ground or control circuit for
each solenoid is connected to the engine control module (ECM).
When all enabling conditions are met for cylinder deactivation operation, the
ECM will ground each solenoid control circuit in firing order sequence, allowing current
to flow through the solenoid windings. With the coil windings energized, the solenoid
valve opens, redirecting engine oil pressure through the VLOM into 8 separate
vertical passages in the engine lifter valley. The 8 vertical passages, 2 per
cylinder, are connected to the valve lifter bores of the cylinders to be deactivated.
When vehicle-operating conditions require a return to V8 mode, the ECM will
turn OFF the control circuit for the solenoids, allowing the solenoid valves to close.
With the solenoid valves closed, engine oil pressure in the control ports is exhausted
through the body of the solenoids into the engine block lifter valley. The housing
of the VLOM incorporates several bleeds in the oil passages to purge any air trapped
in the VLOM or engine block.
To control any contamination to the cylinder deactivation hydraulic circuits,
a small replaceable oil screen is located in the VLOM oil inlet passage, below the
oil pressure sensor. The oil pressure sensor is a 3-wire sensor which provides oil
pressure information to the ECM.
During service, use extreme care in keeping the VLOM assembly free of any contamination
or foreign material.
Engine Control Module (ECM)
The engine control module (ECM) is responsible for the management and control
of all engine functions. Each ECM comes equipped with a specific set of software/calibrations
designed for that engine and vehicle application. The ECM will determine engine operating
parameters, based upon information from a network of switches, sensors, modules and
communication with other controllers located throughout the vehicle. Internal to the
ECM is an integrated circuit device called a low-side driver. The low-side
driver is designed to operate internally, like an electronic switch. An individual
low-side driver controls each valve lifter oil manifold (VLOM) solenoid. When
enabling conditions for V4 mode are met, the ECM will command the low-side
driver to ground each VLOM solenoid control circuit, in firing order sequence. Internal
to the low-side driver is a fault detection circuit, which monitors the solenoid
control circuit for an incorrect voltage level. If an incorrect voltage level, such
as an open, high resistance, short to ground, or short to power, is detected, the
low-side driver, along with the fault detection circuit, will communicate the
condition to the central processor in the ECM. The ECM will then command a return
to V8 mode, set a corresponding DTC, and illuminate the malfunction indicator
lamp (MIL) on the instrument panel.
Cylinder Deactivation Inhibit Reasons
Listed below are the powertrain conditions that will inhibit V4 mode,
while operating under light load driving conditions:
• | Engine manifold vacuum low. |
• | Brake booster vacuum pressure low. |
• | Accelerator pedal position rate of increase too high, electronic throttle
control. |
• | Accelerator pedal position too high, electronic throttle control. |
• | Ignition voltage out of range. |
• | Engine oil pressure out of range. |
• | Engine oil temperature out of range. |
• | Engine RPM out of range. |
• | Transmission gear incorrect. |
• | Transmission range incorrect. |
• | Transmission gear shift in progress. |
• | All cylinders activated via scan tool output control. |
• | Minimum time in V8 mode not met. |
• | Maximum V4 mode time exceeded. |
• | Engine oil aeration present. |
• | Decel fuel cutoff active. |
• | Fuel shut-off timer active. |
• | Minimum heater temp low, HVAC system. |
• | Reduced engine power active, electronic throttle control. |
• | Brake torque management active. |
• | Axle torque limiting active. |
• | Engine metal over temperature protection active. |
• | Catalytic converter over temperature protection active. |
• | Piston protection active, knock detected. |
• | Hot coolant mode active. |
• | Engine over speed protection active. |
• | Fault Active or Fault Pending--cylinder deactivation is disabled
for the following faults: |
- | Manifold Absolute Pressure Sensor. |
- | Engine Oil Pressure Sensor. |
- | Engine Coolant Temperature Sensor. |
- | Crankshaft Position Sensor. |
- | Engine Misfire Detected. |
- | Displacement On Demand Solenoid Driver Circuit. |
The scan tool output control is used to deactivate half of the engine cylinders,
V4 mode, by commanding all of the solenoids ON, or deactivate one cylinder
switching to a V7 mode, by commanding ON one solenoid. Listed below are the
powertrain conditions that will inhibit V4 mode, or V7 mode, with the engine running,
while using the scan tool output control function:
• | Engine speed out of range. |
• | Manifold absolute pressure (MAP) sensor fault. |
• | Accelerator pedal position too high, electronic throttle control. |
• | Piston protection active, knock detected. |
• | Engine oil temperature out of range. |
• | Engine oil pressure out of range. |
• | Engine oil aeration present. |
• | Engine metal over temperature protection active. |
• | Accelerator pedal position rate of increase too high, electronic throttle
control. |
• | Displacement on demand solenoid driver circuit fault. |
• | Engine coolant temperature sensor fault. |
• | Catalytic converter over temperature protection active. |
• | Brake booster vacuum pressure low. |
• | Axle torque limiting active. |
• | Brake torque management active. |
• | Vehicle speed sensor fault. |
• | Engine coolant temperature too high. |
• | Vehicle speed not zero. |
• | Engine coolant temperature low. |
• | Reduced Engine Power Active, electronic throttle control. |
• | Transmission gear incorrect. |
• | Transmission range incorrect. |
• | Ignition voltage out of range. |
• | Maximum V4 mode time exceeded. |
Listed below are the powertrain conditions that will inhibit a cylinder deactivation
solenoid from being energized, with the ignition ON and the engine OFF, while using
the scan tool output control function:
• | Vehicle speed not zero. |
• | Transmission not in park or neutral. |
• | Ignition voltage out of range. |