Power Steering Gear Outlet Pipe/Hose Replacement 3.6L Engine
Removal Procedure -- Up to 12 Sep 07
- Remove the engine dress cover. Refer to
Engine Cover Replacement.
- Remove the air inlet duct. Refer to
Air Cleaner Inlet Duct Replacement.
- Remove the power steering gear outlet pipe/hose
bracket to subframe retaining bolt (1).
Caution: Refer to Safety Glasses Caution in the Preface section.
Caution: Refer to Vehicle Lifting Caution in the Preface section.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Remove the front air deflector. Refer to
Front Air Deflector Replacement.
- Remove the engine splash shield. Refer to
Engine Splash Shield Replacement.
- Place a large suitable container under the vehicle.
Important: The power steering gear (3) must be plugged
to prevent the entry of foreign particles into the power steering system.
Important: Copper sealing washers (1) must be discarded
after removal.
- Remove the power steering gear outlet pipe/hose to power steering gear retaining
banjo bolt (2) and copper sealing washers (1).
Discard the washers.
- Plug the power steering gear (3).
Important: The power steering cooler (3) must be plugged
to prevent the entry of foreign particles into the power steering system.
- Release the power steering gear outlet pipe/hose spring clamp (2) and disconnect
the power steering gear outlet pipe/hose (1) from the power steering cooler (3).
- Plug the power steering cooler (3).
Important: If fitting the later type steering high pressure
hose and secondary hose to a pre 12th September 2007 vehicle, they must be replaced
as a pair.
- Remove the power steering gear outlet pipe/hose (1).
Installation Procedure -- Up to 12 Sep 07
- Install the power steering gear outlet pipe/hose (1).
- Remove the plug from the power steering cooler (3).
- Release the power steering gear outlet pipe/hose spring clamp (2) and
connect the power steering gear outlet pipe/hose (1) to the power steering cooler
(3).
- Remove the plug from the power steering
gear (3).
Notice: Refer to Fastener Notice in the Preface section.
- Install the power steering gear outlet pipe/hose to power steering gear retaining
banjo bolt (1) and NEW copper sealing washers (2).
Tighten
Tighten the banjo bolt to 58 N·m (43 lb ft).
- Remove the container from under the vehicle.
- Install the engine splash shield. Refer to
Engine Splash Shield Replacement.
- Install the front air deflector. Refer to
Front Air Deflector Replacement.
- Remove the safety stands.
- Lower the vehicle to the ground.
- Install the power steering gear outlet pipe/hose
bracket to subframe retaining bolt (1).
Tighten
Tighten the bolt to 9 N·m (80 lb in).
- Install the engine dress cover. Refer to
Engine Cover Replacement.
- Remove the air inlet duct. Refer to
Air Cleaner Inlet Duct Replacement.
Notice: When adding fluid or making a complete fluid change, always use the
proper power steering fluid. Failure to use the proper fluid will cause hose
and seal damage and fluid leaks.
- Fill power steering fluid reservoir with fluid to the MAX level mark on the
reservoir.
- Bleed the power steering system. Refer to
Power Steering System Bleeding.
- Check for power steering fluid leaks.
Removal Procedure -- As of 12 Sep 07
- Remove the engine dress cover. Refer to
Engine Cover Replacement.
- Remove the air inlet duct. Refer to
Air Cleaner Inlet Duct Replacement.
- Remove the power steering gear outlet pipe/hose
bracket to subframe retaining bolt (1).
Caution: Refer to Safety Glasses Caution in the Preface section.
Caution: Refer to Vehicle Lifting Caution in the Preface section.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Remove the front air deflector. Refer to
Front Air Deflector Replacement.
- Remove the engine splash shield. Refer to
Engine Splash Shield Replacement.
- Place a large suitable container under the vehicle.
Important: The power steering gear (3) must be plugged
to prevent the entry of foreign particles into the power steering system.
Important: Copper sealing washers (1) must be discarded
after removal.
- Remove the power steering gear outlet pipe/hose to power steering gear retaining
banjo bolt (2) and copper sealing washers (1).
Discard the washers.
- Plug the power steering gear (3).
Important: The power steering cooler (3) must be plugged
to prevent the entry of foreign particles into the power steering system.
- Release the power steering gear outlet pipe/hose spring clamp (2) and disconnect
the power steering gear outlet pipe/hose (1) from the power steering cooler (3).
- Plug the power steering cooler (3).
- Remove the power steering gear outlet pipe/hose (1).
Installation Procedure -- As of 12 Sep 07
- Install the power steering gear outlet pipe/hose (1).
- Remove the plug from the power steering cooler (3).
- Release the power steering gear outlet pipe/hose spring clamp (2) and
connect the power steering gear outlet pipe/hose (1) to the power steering cooler
(3).
- Remove the plug from the power steering
gear (3).
Notice: Refer to Fastener Notice in the Preface section.
- Install the power steering gear outlet pipe/hose to power steering gear retaining
banjo bolt (1) and NEW copper sealing washers (2).
Tighten
Tighten the banjo bolt to 58 N·m (43 lb ft).
- Remove the container from under the vehicle.
- Install the engine splash shield. Refer to
Engine Splash Shield Replacement.
- Install the front air deflector. Refer to
Front Air Deflector Replacement.
- Remove the safety stands.
- Lower the vehicle to the ground.
- Install the power steering gear outlet pipe/hose
bracket to subframe retaining bolt (1).
Tighten
Tighten the bolt to 9 N·m (80 lb in).
- Install the engine dress cover. Refer to
Engine Cover Replacement.
- Remove the air inlet duct. Refer to
Air Cleaner Inlet Duct Replacement.
Notice: When adding fluid or making a complete fluid change, always use the
proper power steering fluid. Failure to use the proper fluid will cause hose
and seal damage and fluid leaks.
- Fill power steering fluid reservoir with fluid to the MAX level mark on the
reservoir.
- Bleed the power steering system. Refer to
Power Steering System Bleeding.
- Check for power steering fluid leaks.
Power Steering Gear Outlet Pipe/Hose Replacement 6.0L Engine
Removal Procedure
- Remove the engine dress cover. Refer to
Engine Front Cover Replacement.
- Remove the air intake duct. Refer to
Air Cleaner Assembly Replacement.
- Remove the power steering gear outlet pipe/hose bracket
to subframe retaining bolt (1).
Caution: Refer to Safety Glasses Caution in the Preface section.
Caution: Refer to Vehicle Lifting Caution in the Preface section.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Install the engine splash shield. Refer to
Engine Splash Shield Replacement.
- Remove the front air deflector. Refer to
Front Air Deflector Replacement.
- Place a large suitable container under the vehicle.
Important: The power steering gear (3) must be plugged
to prevent the entry of foreign particles into the power steering system.
Important: Copper sealing washers (1) must be discarded
after removal.
- Remove the power steering gear outlet pipe/hose to power steering gear retaining
banjo bolt (2) and copper sealing washers (1).
Plug the power steering
gear (3).
Discard the washers.
Important: The power steering cooler (3) must be plugged
to prevent the entry of foreign particles into the power steering system.
- Release the power steering gear outlet pipe/hose spring clamp (2) and disconnect
the power steering gear outlet pipe/hose (1) from the power steering cooler (3).
Plug the power steering cooler (3).
- Remove the power steering gear outlet pipe/hose (1).
Installation Procedure
- Install the power steering gear outlet pipe/hose (1).
- Remove the plug from the power steering cooler (3).
- Release the power steering gear outlet pipe/hose spring clamp (2) and
connect the power steering gear outlet pipe/hose (1) to the power steering cooler
(3).
- Remove the plug from the power steering gear (3).
Notice: Refer to Fastener Notice in the Preface section.
- Install the power steering gear outlet pipe/hose to power steering gear retaining
banjo bolt (2) and NEW copper sealing washers (1).
Tighten
Tighten the banjo bolt to 58 N·m (43 lb ft).
- Remove the container from under the vehicle.
- Install the engine splash shield. Refer to
Engine Splash Shield Replacement.
- Install the front air deflector. Refer to
Front Air Deflector Replacement.
- Remove the safety stands.
- Lower the vehicle to the ground.
- Install the power steering gear outlet pipe/hose bracket
to subframe retaining bolt (1).
Tighten
Tighten the bolt to 9 N·m (80 lb in).
- Install the air intake duct. Refer to
Air Cleaner Assembly Replacement.
- Install the engine dress cover. Refer to
Engine Front Cover Replacement.
Notice: When adding fluid or making a complete fluid change, always use the
proper power steering fluid. Failure to use the proper fluid will cause hose
and seal damage and fluid leaks.
- Fill power steering fluid reservoir with fluid to
the MAX level mark on the reservoir.
- Bleed the power steering system. Refer to
Power Steering System Bleeding.
- Check for power steering fluid leaks.