Starter Replacement 3.6L Engine
Removal Procedure
Caution: Refer to Safety Glasses Caution in the Preface section.
Caution: Refer to Vehicle Lifting Caution in the Preface section.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Ignition OFF.
Caution: Refer to Battery Disconnect Caution in the Preface section.
- Disconnect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection.
- Remove the right catalytic converter from the vehicle. Refer to
Catalytic Converter Replacement - Right Side.
- Remove the starter motor heat shield to starter motor
retaining screw (1).
- Detach the starter motor heat shield to starter motor retaining clip (2)
from the starter motor (3).
- Remove the starter motor heat shield (4).
- Remove the starter motor to bell housing retaining
bolts (2).
- Remove the starter motor (1) from the bell housing.
- Remove the engine wiring harness lead nut (1).
- Remove the engine wiring harness lead terminal (4) from the starter
motor.
- Remove battery positive cable retaining nut (3) from the starter
motor solenoid.
- Remove the battery positive cable (2) from the starter motor.
Installation Procedure
- Install the engine wiring harness lead terminal (4)
from the starter motor.
- Install the engine wiring harness lead nut (1).
Tighten
Tighten the lead nut to 4 N·m (30 lb ft).
- Install the battery positive cable (2) from the starter motor.
- Install battery positive cable retaining nut (3) to the starter motor
solenoid.
Tighten
Tighten the cable nut to 10 N·m (7 lb ft).
- Manoeuvre the starter motor into place, locating into the correct position
on the bell housing.
Notice: Refer to Fastener Notice in the Preface section.
- Install the starter motor to bell housing (2) retaining
bolts.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
Important: Make sure the heat shield to starter motor
retaining clip (2) is correctly attached to the starter motor (3).
- Attach the heat shield (4) to the starter motor (3).
- Install the heat shield to starter motor retaining bolt (1).
Tighten
Tighten the bolts to 5 N·m (44) lb in).
- Install the right catalytic converter to the vehicle. Refer to
Catalytic Converter Replacement - Right Side.
Caution: Refer to Battery Disconnect Caution in the Preface section.
- Connect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection.
- Remove the safety stands.
- Lower the vehicle to the ground.
Starter Replacement 6.0L Engine
Removal Procedure
Caution: Refer to Battery Disconnect Caution in the Preface section.
- Disconnect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection.
Caution: Refer to Safety Glasses Caution in the Preface section.
Caution: Refer to Vehicle Lifting Caution in the Preface section.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Remove the right catalytic converter from the vehicle. Refer to
Catalytic Converter Replacement - Right Side.
- Remove the starter motor heat shield to starter motor
retaining bolts (1).
- Remove the heat shield from the vehicle (2).
- Remove the engine wiring harness lead nut (1).
- Remove the engine wiring harness lead terminal (4) from the starter motor.
- Remove battery positive cable retaining nut (2) from the starter motor
solenoid.
- Remove the battery positive cable (3) from the starter motor.
- Remove starter motor to engine block retaining bolts
(1).
- Manoeuvre the starter motor (2) out and down between the transmission
bell housing and body sub frame.
Installation Procedure
Caution: Refer to Safety Glasses Caution in the Preface section.
Caution: Refer to Vehicle Lifting Caution in the Preface section.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Manoeuvre the starter motor (2) Into position
between the transmission bell housing and body sub frame.
Notice: Refer to Fastener Notice in the Preface section.
- Install starter motor to bell housing retaining bolts (1).
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Install the engine wiring harness lead terminal (4)
from the starter motor.
- Install the engine wiring harness lead nut (1).
Tighten
Tighten the lead nut to 4 N·m (30 lb ft).
- Install the battery positive cable (3) from the starter motor.
- Install battery positive cable retaining nut (2) from the starter motor
solenoid.
- Install battery positive cable retaining nut (1) to the starter motor
battery positive terminal.
Tighten
Tighten the cable nut to 10 N·m (7 lb ft).
- Install the heat shield to the vehicle (2).
- Install the heat shield to starter motor retaining bolts (1).
Tighten
Tighten the bolts to 5 N·m (44) lb in).
- Install the right catalytic converter to the vehicle. Refer to
Catalytic Converter Replacement - Right Side.
Caution: Refer to Battery Disconnect Caution in the Preface section.
- Connect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection.
- Remove the safety stands.
- Lower the vehicle to the ground.