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For 1990-2009 cars only

Key Cutting Procedure for Obtaining Replacement Key

Subject:Key Cutting Procedure for Obtaining Replacement Key

Models:2008 Pontiac G8



Due to the uniqueness of the Pontiac G8 key blank, special equipment is required to cut a key for the Pontiac G8.

To obtain a replacement key, the following procedure is suggested:

  1. Obtain the vehicle key code by accessing the "Key Code Look Up" application through GM DealerWorld under the Parts tab.
  2. Submit a part order through the GMSPO Parts System for a key blank. Be sure to include the key code in the "note" field of the order and indicate the preferred method of shipment (i.e. overnight, etc.).
  3. Order goes to FM-REPS through SPO.

    Important: The order will be shipped the same day if received by 12:00 p.m. (noon) EST, or within 24 hours - Monday through Friday.

    Tip
    To remove the old key from the transmitter you will need to insert a suitable tool in an opening between the two halves and pull apart.

  4. Program the new key before assembly into the old transmitter. Refer to SI for Key Programming.

  5. Object Number: 2059165  Size: SH
  6. Insert the key into the ignition and turn to the RUN position.
  7. Important: This is a one-time program meaning a key can only be programmed once. Once programmed, the key cannot be revised whether on the same vehicle or on a different one.

  8. Program the transmitter to the vehicle. This can be done through the Tech 2®.

Important: As an alternate to Step 2, the following equipment can be purchased through 1-800-GM-TOOLS.

General Motors highly recommends the use of the following key machines. General Motors has identified superior equipment through testing and evaluation. General Motors believes these sources and their equipment to be reliable. There may be additional manufacturers of such equipment. General Motors does not endorse, indicate any preference for or assume any responsibility for the equipment from these firms or for any such items which may be available for other sources.

Equipment Information

Equipment

Description

Part Number

Computerized Duplicating and Code Cutting

Used to produce a key from a key code or duplicate

Barnes distribution BD Laser Code Cut & Duplicator GMDE Part # 425-9200000

Computerized Duplicating and Code Cutting

Used to produce a key from a key code or duplicate

Kaba Ilco Tricode HS Code Cut & Duplicator GMDE Part # 74-TRI-Code HS

Machine Duplication

Used to produce a duplicate key from an existing key

Kaba Ilco Matrix S Duplicator GMDE Part # 74-Matrix S

Parts Information

Part Number

Description

Qty

89027354

Key, Fixed Key Design- Cut

1

89027333

Key, Flip Key Design- Cut

1

92212789

Key, Fixed Key Design- Uncut

1

92204549

Key, Flip Key Design, Uncut

1

92201609

Transmitter- Remote Control Door Lock

1

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

S0011

Keys -- Cut/Replace

Use Published Labor Operation Time