Step | Action | Yes | No |
---|---|---|---|
Schematic Reference: Engine Cooling Schematics Connector End View Reference: Cooling System Connector End Views DEFINITION: One or both engine cooling fan motors do not operate properly in high or low speed. | |||
1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
2 |
Do the low speed engine cooling fans turn ON and OFF with each command? | Go to Step 3 | Go to Step 4 |
3 |
Important:: A 3-second delay occurs before the powertrain control module (PCM) changes the cooling fan speed. With a scan tool, command the Fans High Speed ON and OFF. Do the high speed engine cooling fans turn ON and OFF with each command? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 13 |
4 | Test the fused battery positive voltage circuit of the cooling fan 1 relay for an open or short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 30 | Go to Step 5 |
5 | Test the cooling fan motor supply voltage circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 30 | Go to Step 6 |
6 |
Do both cooling fans operate in low speed? | Go to Step 15 | Go to Step 7 |
7 |
Do both cooling fans operate in low speed? | Go to Step 16 | Go to Step 8 |
8 | Connect the second 20-amp fused jumper between the battery positive voltage circuit of the cooling fan mode relay and the cooling fan motor supply voltage circuit of the cooling fan mode relay. Does the right cooling fan operate in high speed? | Go to Step 11 | Go to Step 9 |
9 |
Does the left cooling fan operate in high speed? | Go to Step 18 | Go to Step 10 |
10 | Connect the second 20-amp fused jumper wire from the cooling fan motor supply voltage circuit of the right cooling fan electrical connector to a good ground. Does the left cooling fan operate in high speed? | Go to Step 22 | Go to Step 23 |
11 |
Does the right cooling fan operate in high speed? | Go to Step 19 | Go to Step 12 |
12 | Connect the second 20-amp fused jumper wire from battery positive voltage to the left cooling fan low reference circuit of the left cooling fan electrical connector. Does the right cooling fan operate in high speed? | Go to Step 20 | Go to Step 24 |
13 | Is the right cooling fan operating properly in high speed? | Go to Step 14 | Go to Step 17 |
14 |
Does the left cooling fan operate properly in high speed? | Go to Step 16 | Go to Step 21 |
15 | Inspect for poor connections at the cooling fan 1 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 30 | Go to Step 25 |
16 | Inspect for poor connections at the cooling fan mode relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 30 | Go to Step 26 |
17 | Inspect for poor connections at the cooling fan 2 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 30 | Go to Step 27 |
18 | Inspect for poor connections at the harness connector of the right cooling fan. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 30 | Go to Step 28 |
19 | Inspect for poor connections at the harness connector of the left cooling fan. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 30 | Go to Step 29 |
20 | Repair the left cooling fan supply voltage circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 30 | -- |
21 | Repair the left cooling fan ground circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 30 | -- |
22 | Repair the right cooling fan ground circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 30 | -- |
23 |
Important: Do NOT remove the 20-amp fused jumper wire connected during this step. Use a second 20-amp fused jumper while performing the following steps. Repair the right cooling fan supply voltage circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 30 | -- |
24 | Repair the left cooling fan low reference circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 30 | -- |
25 | Replace the cooling fan 1 relay. Did you complete the repair? | Go to Step 30 | -- |
26 | Replace the cooling fan mode relay. Did you complete the repair? | Go to Step 30 | -- |
27 | Replace the cooling fan 2 relay. Did you complete the repair? | Go to Step 30 | -- |
28 | Replace the right cooling fan. Refer to Engine Cooling Fan Replacement . Did you complete the repair? | Go to Step 30 | -- |
29 | Replace the left cooling fan. Refer to Engine Cooling Fan Replacement . Did you complete the repair? | Go to Step 30 | -- |
30 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
Step | Action | Yes | No |
---|---|---|---|
Schematic Reference: Engine Cooling Schematics Connector End View Reference: Cooling System Connector End Views DEFINITION: One or both engine cooling fan motors do not operate properly in high or low speed. | |||
1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
2 |
Do the low speed engine cooling fans turn ON and OFF with each command? | Go to Step 3 | Go to Step 4 |
3 |
Important:: A 3-second delay occurs before the powertrain control module (PCM) changes the cooling fan speed. With a scan tool, command the Fan Control 1 and 2 ON and OFF. Do the high speed engine cooling fans turn ON and OFF with each command? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 13 |
4 | Test the fused battery positive voltage circuit of the cooling fan 1 relay for an open or short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 30 | Go to Step 5 |
5 | Test the cooling fan motor supply voltage circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 30 | Go to Step 6 |
6 |
Do both cooling fans operate in low speed? | Go to Step 15 | Go to Step 7 |
7 |
Do both cooling fans operate in low speed? | Go to Step 16 | Go to Step 8 |
8 | Connect the second 20-amp fused jumper between the battery positive voltage circuit of the cooling fan mode relay and the cooling fan motor supply voltage circuit of the cooling fan mode relay. Does the right cooling fan operate in high speed? | Go to Step 11 | Go to Step 9 |
9 |
Does the left cooling fan operate in high speed? | Go to Step 18 | Go to Step 10 |
10 | Connect the second 20-amp fused jumper wire from the cooling fan motor supply voltage circuit of the right cooling fan electrical connector to a good ground. Does the left cooling fan operate in high speed? | Go to Step 22 | Go to Step 23 |
11 |
Does the right cooling fan operate in high speed? | Go to Step 19 | Go to Step 12 |
12 | Connect the second 20-amp fused jumper wire from battery positive voltage to the left cooling fan low reference circuit of the of the left cooling fan electrical connector. Does the right cooling fan operate in high speed? | Go to Step 20 | Go to Step 24 |
13 | Is the right cooling fan operating properly in high speed? | Go to Step 14 | Go to Step 17 |
14 |
Does the left cooling fan operate properly in high speed? | Go to Step 16 | Go to Step 21 |
15 | Inspect for poor connections at the cooling fan 1 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 30 | Go to Step 25 |
16 | Inspect for poor connections at the cooling fan mode relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 30 | Go to Step 26 |
17 | Inspect for poor connections at the cooling fan 2 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 30 | Go to Step 27 |
18 | Inspect for poor connections at the harness connector of the right cooling fan. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 30 | Go to Step 28 |
19 | Inspect for poor connections at the harness connector of the left cooling fan. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 30 | Go to Step 29 |
20 | Repair the left cooling fan supply voltage circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 30 | -- |
21 | Repair the left cooling fan ground circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 30 | -- |
22 | Repair the right cooling fan ground circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 30 | -- |
23 |
Important: Do NOT remove the 20-amp fused jumper wire connected during this step. Use a second 20-amp fused jumper while performing the following steps. Repair the right cooling fan supply voltage circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 30 | -- |
24 | Repair the left cooling fan low reference circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 30 | -- |
25 | Replace the cooling fan 1 relay. Did you complete the repair? | Go to Step 30 | -- |
26 | Replace the cooling fan mode relay. Did you complete the repair? | Go to Step 30 | -- |
27 | Replace the cooling fan 2 relay. Did you complete the repair? | Go to Step 30 | -- |
28 | Replace the right cooling fan. Refer to Engine Cooling Fan Replacement . Did you complete the repair? | Go to Step 30 | -- |
29 | Replace the left cooling fan. Refer to Engine Cooling Fan Replacement . Did you complete the repair? | Go to Step 30 | -- |
30 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |