GM Service Manual Online
For 1990-2009 cars only

Step

Action

Yes

No

DEFINITION: Improper air delivery.

    • Vacuum applied to the wrong actuator.
    • Vacuum leak.

1

Were you sent here from Symptoms, or another diagnostic table?

Go to Step 18

Go to Step 2

2

Did the customer concern mention that the air discharges out the correct ducts at first, but then changes during higher engine RPM?

Go to Step 11

Go to Step 3

3

Cycle the HVAC controls through all the modes.

Does the air come out of the selected outlet ducts now?

Go to Step 18

Go to Step 4

4

  1. Start the engine.
  2. Take a vacuum reading at the manifold vacuum port that supplies vacuum to the HVAC controls.

Is there engine vacuum?

Go to Step 5

Go to Step 17

5

Take a vacuum reading at the vacuum supply line at the HVAC control head.

Is the vacuum reading the same as engine vacuum?

Go to Step 6

Go to Step 9

6

Take a vacuum reading at the output side of the HVAC control head, for the non-functioning mode setting. Refer to the vacuum schematic in HVAC Vacuum Schematics to determine the correct actuator operation.

Is there vacuum at the output side of the HVAC control head?

Go to Step 7

Go to Step 14

7

Disconnect the actuator vacuum line and apply vacuum to the actuator.

Did the actuator retract?

Go to Step 9

Go to Step 8

8

With the actuator disconnected, inspect the door for binding.

Does the door move freely?

Go to Step 10

Go to Step 15

9

Inspect for leaking or collapsed vacuum lines.

Are the vacuum lines leaking?

Go to Step 16

Go to Step 13

10

Replace the vacuum actuator. Refer to the appropriate repair:

Is the repair complete?

Go to Step 18

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11

With the vacuum gage connected to the actuator vacuum line, turn the engine OFF.

Does the system lose vacuum after turning OFF the engine?

Go to Step 12

Go to Step 9

12

  1. Disconnect the vacuum line from the HVAC control head.
  2. With the vacuum gage connected, re-start the engine and take a reading and turn the engine OFF.

Does the system lose vacuum after turning OFF the engine?

Go to Step 13

Go to Step 14

13

Replace the vacuum reservoir tank. Refer to Vacuum Tank Replacement .

Is the repair complete?

Go to Step 18

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14

Replace the HVAC control head.

Is the repair complete?

Go to Step 18

--

15

Repair the binding door. Refer to the appropriate repair.

    •  Mode Door Replacement

Is the repair complete?

Go to Step 18

--

16

Repair or replace the collapsed or leaking vacuum line.

Is the repair complete?

Go to Step 18

--

17

Repair the no vacuum condition.

Is the repair complete?

Go to Step 18

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18

Cycle the HVAC controls through all modes to verify proper operation.

Did you find correct the condition?

System OK

Go to Step 2