GM Service Manual Online
For 1990-2009 cars only

CYLINDER HEAD GASKET LEAK REPAIR PROCEDURES-DIESEL

A RECURRENCE OF A HEAD GASKET LEAK ON A DIESEL ENGINE WHICH HAD THE NEW HEAD GASKETS INSTALLED (PART NUMBER 22513605) COULD BE CAUSED BY ONE OF THE FOLLOWING CONDITIONS:

* HEAD BOLTS WERE NOT CLEANED AND OILED BEFORE INSTALLATION IN BLOCK;

* PRECHAMBERS PROTRUDING ABOVE SURFACE OF CYLINDER HEAD;

* BURRS ON CYLINDER HEAD;

* DIRT OR RUST IN CYLINDER HEAD BOLT HOLES;OR,

* HEAD GASKETS WERE SPRAYED WITH COPPER-COAT SEALER.

THE PROCEDURES IN BULLETIN 81-T-34 SHOULD BE FOLLOWED WHEN REPLACEMENT OF A DIESEL ENGINE HEAD GASKET IS NECESSARY.

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.