Clutch Rotor and/or Bearing Install V5- Conventional Mount

Tools Required

Notice: Do not support the rotor by resting the pulley rim on a flat surface during the bearing installation or the rotor face will be bent.

1. Place the pulley rotor on the J 21352-A in order to fully support the rotor hub during the bearing installation.
2. Align the new bearing with the hub bore.
3. Using the J 9481-A and the J 8092 , drive the bearing into the hub.

The J 9481-A applies force to the outer race of the bearing.




4. Place the J 33019 and the staking pin in the hub bore.
5. Shift the rotor and bearing assembly on the J 21352-A in order to fully support of the hub under the location of the staking pin.
6. Use a heavy-duty rubber band (1) in order to hold the stake pin in the guide of the J 33019 .

Important: Do not allow a metal stake to contact the outer face of the bearing in order to prevent distortion of the outer race.

7. Using care in order to prevent injury, strike the staking pin of the J 33019 . Properly position the stake pin in the guide after each impact on the pin.
8. Continue to strike the pin of the J 33019 until a stake, similar to the original stake, is formed down to, but not touching, the bearing.



9. Stake three places 120 degrees apart.



10. With the compressor mounted to the J 34992 , position the rotor and bearing assembly on the front head.
11. Position the J 33017 and the J 33023-A directly over the inner race of the bearing.
12. Position the J 8433-1 on the J 33023-A .
13. Assemble the two through bolts and the washers of the J 34992 through the slots of the J 8433-1 .
14. Thread the two through bolts into the J 34992 .

Ensure that the thread of the through bolts engages the full thickness of the J 34992 .

15. Tighten the J 8433-3 in the J 8433-1 in order to force the pulley rotor and bearing assembly onto the front head of the compressor.
16. If the J 33017 slips off direct, in-line contact with inner face of the bearing, use the following steps:

16.1.

Loosen the J 8433-3 .

16.2.

Realign the J 33017 and the J 33023-A in order to ensure that the installer clears the front head.




17. Install the rotor and bearing assembly retainer ring using the J 6083 .
18. Install the clutch plate and hub assembly. Refer to Compressor Clutch Plate/Hub Assembly Install (V5- Conventional Mount) .

Clutch Rotor and/or Bearing Install V5- Direct Mount

Tools Required

1. Position the clutch rotor and bearing assembly (2) onto the compressor.
2. Position the J 33017

and bearing (1) from the J 33013-B directly over the inner race of the bearing.

3. Place the washer (3) from the J 42126 tool kit onto the body of J 33013-B .
4. Remove the center screw from the body of the hub and drive plate installer.
5. Install the center screw into the opposite end of the hub and drive plate installer.
6. Back the body of the hub and drive plate installer tool off enough to allow the center screw to be threaded onto the end of the compressor shaft.
7. Thread the center screw several turns onto the end of the compressor shaft.

Do not tighten the center screw on the compressor shaft.

8. Hold the center screw with a wrench.
9. Tighten the hex portion of the hub and drive plate installer body several turns.



10. Remove the J 33013-B from the clutch rotor and bearing assembly.
11. Make sure that the clutch rotor and bearing (2) is pressed onto the nose of the compressor far enough to clear the groove for the retaining ring.

If the clutch rotor and bearing does not clear the groove, repeat steps 7, 8 and 9.

12. Install the clutch rotor and bearing retaining ring (3) using external snap ring pliers (1).

Make sure that the camphor side of the retaining ring is facing up when the retaining ring is being installed.

13. Install the clutch plate and hub assembly.
14. Remove the compressor form the compressor J 41790-A .