GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Pontiac 🢒 2000 🢒 Grand Prix 🢒 Engine 🢒 Engine Controls - 3.8L 🢒 Fuel Pump Resistor Replacement

Removal Procedure
  1. Turn OFF the ignition.

    2. Object Number: 538967 Size: SH
  2. Remove the right front fender liner. Refer to Front Fender Liner Replacement in Body Front End.
  3. Remove the washer solvent container. Refer to Windshield Washer Solvent Container Replacement in Wipers/Washer System.
  4. Disconnect the fuel pump resistor electrical connector (1).
  5. Carefully remove the fuel pump resistor pigtail (2) from the chassis.
  6. Remove the fuel pump resistor attaching bolt (4).
  7. Remove the fuel pump resistor (3).

Installation Procedure

    Object Number: 538967 Size: SH
  1. Install the fuel pump resistor (3) epoxy side onto the chassis.

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the fuel pump resistor bolt (4).

    3. Tighten
    Tighten the fuel pump resistor bolt to 5 N·m (44 lb in).

  3. Secure the pigtail along the chassis (2).
  4. Connect the fuel pump electrical connector (1).
  5. Install the washer solvent container. Refer to Windshield Washer Solvent Container Replacement in Wipers/Washer System.
  6. Install the right. front fender liner. Refer to Front Fender Liner Replacement in Body Front End.