- Install the main engine harness connector bracket.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the main
engine harness connector bracket bolts.
Tighten
Tighten the bracket bolts to 21 N·m (15 lb ft).
- Install the fuel injection
control module harness assembly.
- Connect the 3 fuel injector control module harness to glow plug
controller connectors.
- Connect the fuel temperature sensor connector.
- Connect the barometric
pressure sensor connector.
- Connect the fuel injection control module harness to the oil level
sensor harness connector.
- Connect the fuel rail pressure regulator valve connector.
- Connect the fuel rail pressure sensor.
- Connect the fuel filter assembly connectors.
- Install a new O-ring to
the water outlet and lubricate with engine coolant.
- Install the water outlet.
- Install the water outlet bolts.
Tighten
Tighten the water outlet bolts to 24 N·m (17 lb ft).
- Install the turbocharger coolant inlet hose to the turbocharger.
- Install the main engine
harness connectors.
- Install the main engine harness connector hold down bolts (1,
2).
Tighten
Tighten the main engine harness connector hold down bolts to 10 N·m
(89 lb in).
- Install the two engine block ground bolts to the right front side of
the engine.
Tighten
Tighten the engine block ground bolts to 34 N·m (25 lb ft).
- Connect the crankshaft
position sensor connector.
- Connect the engine coolant
temperature sensor connector.
- Connect the fuel injection control module connectors.
- Connect the turbocharger
boost sensor connector.
- Connect the four injector harness connectors.