GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Pontiac 🢒 2005 🢒 Grand Prix 🢒 Engine 🢒 Engine Mechanical - 3.8L 🢒 Exhaust Gas Recirculation Valve Outlet Pipe Replacement

Removal Procedure

    Object Number: 911030 Size: SH
  1. Remove the air cleaner intake duct. Refer to Air Cleaner Inlet Duct Replacement .
  2. Remove the exhaust gas recirculation (EGR) outlet pipe bolt (2) from the intake manifold.
  3. Remove the EGR outlet pipe nut (3) from the EGR valve inlet adapter pipe (1).
  4. Remove the EGR valve outlet pipe (1).

Installation Procedure

    Object Number: 911030 Size: SH
  1. Install the EGR valve outlet pipe (1).

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the EGR outlet pipe bolt (2) to the intake manifold.

    3. Tighten
    Tighten the bolt to 25 N·m (18 lb ft).

  3. Install the EGR outlet pipe nut (3) to the EGR valve inlet adapter pipe.

    4. Tighten
    Tighten the nut to 25 N·m (18 lb ft).

  4. Install the air cleaner intake duct. Refer to Air Cleaner Inlet Duct Replacement .