Diagnostic Instructions
Circuit/System Description
The engine control module (ECM) commands the fans ON in either high speed or low speed. In low speed, the fans are configured in series. In high speed, the fans are configured in parallel.
In low speed operation, the ECM applies ground to the coil side of the low speed relay, which is the fan 1 relay. Voltage is applied directly to the left cooling fan through the switch side of the low speed relay. The right fan is connected in series
to the left fan through the de-energized series/parallel relay, which is fan 2 relay, so that both operate at low speed.
In high speed operation, the ECM applies a ground to the coil side of the low speed relay, the series/parallel relay, and the high speed relay, which is fan 3 relay. Voltage is applied directly to the right cooling fan through the switch side of
the high speed relay. The left cooling fan obtains voltage through the low speed relay and ground through the series/parallel relay.
Reference Information
Schematic Reference
Engine Cooling Schematics
Connector End View Reference
Description and Operation
Cooling Fan Description and Operation
Electrical Information Reference
Scan Tool Reference
Circuit/System Verification
- Verify that the following DTCs are not set: P0480 or P0481.
⇒ | If either of the DTCs is set, repair the DTC first. |
- Ignition ON, command high and low speed fans ON and OFF with a scan tool. Observe to verify that the fans turn ON and OFF when changing between the commanded states.
Circuit/System Testing
- Ignition OFF, disconnect the series/parallel fan relay.
- Ignition ON, activate the cooling fan relay 1 with a scan tool. The fan should be OFF.
⇒ | If the fan is activated, test the left fan ground circuit for a short to ground. |
- Ignition OFF, disconnect the remaining fan relays.
- Connect a 30A fused jumper between the normally-open switch contact terminals at the series/parallel relay, which is the fan 2 relay, connector in order to complete the fan ground circuit. Leave this jumper in place for the remainder of this
procedure.
- One at a time, connect a 30A fused jumper between the positive terminal at the battery and the fan voltage supply circuit terminal at the fan 1 relay and the fan 3 relay connections and verify fan activation.
⇒ | If the appropriate fan does not activate, test the fan voltage supply circuit for a short to ground or open/high resistance. If the circuit tests normal, test the fan ground circuit for open/high resistance. If the circuits test normal, replace the
fan. |
- Ignition ON, connect a 30A fused jumper between the relay switch voltage supply circuit terminal and the fan voltage supply circuit terminal at the fan 1 relay and the fan 3 relay connection and verify the fan activation.
⇒ | If the fan does not activate, test the relay switch voltage supply circuit for a short to ground or an open/high resistance. If the circuit tests normal and its fuse is open, test all connected components and replace as necessary. |
- If the circuits and fans test normal, replace the relay.
Repair Instructions
Perform the
Diagnostic Repair Verification
after completing the diagnostic procedure.
Repair Verification
Ignition ON, command the fan relay ON and OFF with a scan tool. Observe to verify that the appropriate fan turns ON and OFF with each command.