Exhaust Manifold Replacement - Left Side RPOs L26/L32
Removal Procedure
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
- Remove the fuel injector sight shield. Refer to
Fuel Injector Sight Shield Replacement
.
- Remove the engine mount struts. Refer to
Engine Mount Strut Replacement - Right Side
and
Engine Mount Strut Replacement - Left Side
.
- Remove the lower right engine mount strut bracket. Refer to
Engine Mount Strut Bracket Replacement - Right Side
.
- Remove the exhaust crossover pipe bolts from the left exhaust manifold.
- Remove the left spark plugs from cylinders 1, 3 and 5. Refer to
Spark Plug Replacement
.
- Remove the oil level indicator tube. Refer to
Oil Level Indicator and Tube Replacement
.
- Remove the left engine lift bracket bolt and the nut.
- Remove the left engine lift bracket
- Remove the exhaust manifold heat shield nuts.
- Remove the exhaust manifold heat shield.
- Remove the exhaust manifold bolts and the nuts.
- Remove the exhaust manifold.
- Remove the exhaust manifold gasket.
- Clean and inspect the left exhaust manifold. Refer to
Exhaust Manifold Cleaning and Inspection
.
Installation Procedure
- Install the new exhaust manifold gasket.
- Install the exhaust manifold.
Notice: Refer to Fastener Notice in the Preface section.
- Install the exhaust manifold bolts and the nuts.
Tighten
Tighten the bolts and the nuts to 30 N·m (22 lb ft).
- Install the exhaust manifold heat shield.
- Install the exhaust manifold heat shield nuts.
Tighten
Tighten the nuts to 20 N·m (15 lb ft).
- Install the engine lift bracket.
- Install the engine lift bracket bolt and the nut.
Tighten
Tighten the bolt and the nut to 30 N·m (22 lb ft).
- Install the oil level indicator tube. Refer to
Oil Level Indicator and Tube Replacement
.
- Install the left spark plugs to cylinders 1, 3 and 5. Refer to
Spark Plug Replacement
.
- Install the exhaust crossover bolts to the left exhaust manifold.
Tighten
Tighten the bolts to 20 N·m (15 lb ft).
- Install the lower right engine mount strut bracket. Refer to
Engine Mount Strut Bracket Replacement - Right Side
.
- Install the engine mount struts. Refer to
Engine Mount Strut Replacement - Right Side
and
Engine Mount Strut Replacement - Left Side
.
- Install the fuel injector sight shield. Refer to
Fuel Injector Sight Shield Replacement
.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
Exhaust Manifold Replacement - Left Side RPO LS4
Removal Procedure
- Remove the engine sight shield. Refer to
Upper Intake Manifold Sight Shield Replacement
.
- Remove the exhaust crossover pipe heat shield in order to access the cross pipe to the exhaust manifold nuts.
- Remove the exhaust crossover pipe nuts from the left exhaust manifold.
- Remove the left side spark plugs. Refer to
Spark Plug Replacement
.
- Remove the oil level indicator tube. Refer to
Oil Level Indicator and Tube Replacement
.
- Remove the exhaust manifold heat shield bolts (604).
- Remove the exhaust manifold heat shield (603).
- Remove the heater hose retainer bolts in order to be able to remove the manifold.
- Remove the exhaust manifold bolts.
- Remove the exhaust manifold.
- Remove and discard the exhaust manifold gasket.
- Clean and inspect the left exhaust manifold. Refer to
Exhaust Manifold Cleaning and Inspection
.
Installation Procedure
Important:
• | Tighten the exhaust manifold bolts as specified in the service procedure. Improperly installed and/or leaking exhaust manifold gaskets my affect vehicle emissions and/or On Board Diagnostic (OBD) II system performance. |
• | The cylinder head exhaust manifold bolt hole threads must be clean and free of debris or threadlocking material. |
• | DO NOT apply threadlock to the first three thread of the bolts. |
- Apply a 5 mm (0.2 in) wide band of threadlock GM P/N 12345493 (Canadian P/N 10953488)
or equivalent to the threads of the exhaust manifold bolts.
Notice: Refer to Fastener Notice in the Preface section.
- Install a NEW exhaust manifold gasket, the exhaust manifold and bolts.
Tighten
• | Tighten the bolts a first pass to 15 N·m (11 lb ft). Tighten the bolts beginning with the center 2 bolts. Alternate from side to side, and work toward the outside. |
• | Tighten the bolts a final pass to 20 N·m (15 lb ft). Tighten the bolts beginning with the center 2 bolts. Alternate from side to side, and work toward the outside. |
- Using a flat punch, bend over the exposed edge of the exhaust manifold gasket at the rear of the left cylinder head.
- Install the exhaust manifold heat shield (603).
- Install the exhaust manifold heat shield bolts (604).
Tighten
Tighten the bolts to 9 N·m (80 lb in).
- Install the oil level indicator tube. Refer to
Oil Level Indicator and Tube Replacement
.
- Install the left side spark plugs. Refer to
Spark Plug Replacement
.
- Install the exhaust crossover pipe nuts from the left exhaust manifold.
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the exhaust crossover pipe heat shield.
- Install the heater pipe retainer bolts.
Tighten
Tighten the bolts to 16 N·m (12 lb ft).
- Install the engine sight shield. Refer to
Upper Intake Manifold Sight Shield Replacement
.