DTC P0645, P0646, or P0647 RPO L26/L32

Diagnostic Instructions

DTC Descriptor

DTC P0645: Air Conditioning (A/C) Clutch Relay Control Circuit

DTC P0646: Air Conditioning (A/C) Clutch Relay Control Circuit Low Voltage

DTC P0647: Air Conditioning (A/C) Clutch Relay Control Circuit High Voltage

Diagnostic Fault Information

Circuit	Short to Ground	Open/High Resistance	Short to Voltage	Signal Performance
A/C Relay Coil B+	2	2	--	--
A/C Relay Switch B+	2	2	--	--
A/C Relay Control	P0645, P0646	P0645, P0647	P0645, P0647	--
A/C Clutch Control	2	2	1	--
A/C Compressor Clutch Ground	--	2	2	--
1. A/C Clutch Always Engaged 2. A/C Clutch Inoperative

Circuit/System Description

When the A/C switch is pressed, the HVAC control assembly sends a serial data message to the Powertrain control module (PCM) for an A/C request. This input will request the PCM to ground the A/C compressor clutch relay control circuit, which will switch the A/C CLTCH relay. With the relay contacts closed, battery voltage is supplied to the A/C compressor clutch assembly.

Conditions for Running the DTC

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the DTC

The history DTC will clear after 40 fault-free ignition cycles.

Diagnostic Aids

A malfunction within the refrigerant system causing high pressure can cause this DTC to set.

Reference Information

Schematic Reference

HVAC Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Electrical Information Reference

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Testing

1. Ignition OFF, disconnect the A/C COMP relay.
2. Ignition ON, verify that a test lamp does not illuminate between the relay coil control circuit terminal G7 and ground.

⇒	If the test lamp illuminates, test the control circuit for a short to voltage.

3. Verify that a test lamp illuminates between the relay coil ignition circuit terminal E8 and ground.

⇒	If the test lamp does not illuminate, test the ignition circuit for a short to ground or an open/high resistance. If the circuit tests normal and ignition circuit fuse is open, test or replace the relay.

4. Connect a test lamp between the relay coil ignition circuit terminal E8 and the relay coil control circuit terminal G7.
5. Command the A/C relay ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.

⇒	If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the PCM.

⇒	If the test lamp is always OFF, test the control circuit for a short to voltage, or an open/high resistance. If the circuit tests normal, replace the PCM.

6. If all circuits test normal, test or replace the A/C COMP relay.

Component Testing

1. Ignition OFF, disconnect the A/C COMP relay.
2. Test for 60-180 ohms of resistance between terminals 85 and 86.

⇒	If the resistance is not within the specified range, replace the relay.

3. Test for infinite resistance between the following terminals:

•

30 and 86

•

30 and 87

•

30 and 85

•

85 and 87

⇒	If not the specified value, replace the relay.

4. Install a 30-amp fused jumper wire between relay terminal 85 and 12 volts. Install a jumper wire between relay terminal 86 and ground. Test for less than 2 ohms of resistance between terminals 30 and 87.

⇒	If greater than the specified range, replace the relay.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

DTC P0645, P0646, or P0647 RPO LS4

Diagnostic Instructions

DTC Descriptors

DTC P0645: Air Conditioning (A/C) Clutch Relay Control Circuit

DTC P0646: Air Conditioning (A/C) Clutch Relay Control Circuit Low Voltage

DTC P0647: Air Conditioning (A/C) Clutch Relay Control Circuit High Voltage

Diagnostic Fault Information

Circuit	Short to Ground	Open/High Resistance	Short to Voltage	Signal Performance
A/C Relay Coil B+	2	2	--	--
A/C Relay Switch B+	2	2	--	--
A/C Relay Control	P0645, P0646	P0645, P0647	P0645, P0647	--
A/C Clutch Control	2	2	1	--
A/C Compressor Clutch Ground	--	2	2	--
1. A/C Clutch Always Engaged 2. A/C Clutch Inoperative

Circuit/System Description

When the A/C switch is pressed, the HVAC control assembly sends a serial data message to the Powertrain control module (PCM) for an A/C request. This input will request the PCM to ground the A/C compressor clutch relay control circuit, which will switch the A/C CMPRSR relay. With the relay contacts closed, battery voltage is supplied to the A/C compressor clutch assembly.

Conditions for Running the DTC

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the DTC

The history DTC will clear after 40 fault-free ignition cycles.

Reference Information

Schematic Reference

HVAC Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Electrical Information Reference

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Testing

1. Ignition OFF, disconnect the A/C CMPRSR relay.
2. Ignition ON, verify that a test lamp does not illuminate between the relay coil control circuit terminal and ground.

⇒	If the test lamp illuminates, test the control circuit for a short to voltage.

3. Verify that a test lamp illuminates between the relay coil ignition circuit terminal and ground.

⇒	If the test lamp does not illuminate, test the ignition circuit for a short to ground or an open/high resistance. If the circuit tests normal and ignition circuit fuse is open, test or replace the relay.

4. Connect a test lamp between the relay coil ignition circuit terminal and the relay coil control circuit terminal.
5. Command the A/C relay ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.

⇒	If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM.

⇒	If the test lamp is always OFF, test the control circuit for a short to voltage, or an open/high resistance. If the circuit tests normal, replace the ECM.

6. If all circuits test normal, test or replace the A/C CMPRSR relay.

Component Testing

1. Ignition OFF, disconnect the A/C CMPRSR relay.
2. Test for 60-180 ohms of resistance between terminals 85 and 86.

⇒	If the resistance is not within the specified range, replace the relay.

3. Test for infinite resistance between the following terminals:

•

30 and 86

•

30 and 87

•

30 and 85

•

85 and 87

⇒	If not the specified value, replace the relay.

4. Install a 30-amp fused jumper wire between relay terminal 85 and 12 volts. Install a jumper wire between relay terminal 86 and ground. Test for less than 2 ohms of resistance between terminals 30 and 87.

⇒	If greater than the specified range, replace the relay.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.