GM Service Manual Online
For 1990-2009 cars only

Tools Required

J 39400-A Halogen Leak Detector

Removal Procedure

  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
  2. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement for the 3.8L engine or to Air Cleaner Assembly Replacement for the 5.3L engine.
  3. Remove the A/C line coupling from the evaporator tube to condenser tube. Refer to Air Conditioning Line/Tube Connector Removal/Replacement .

  4. Object Number: 1545552  Size: SH
  5. Disconnect the evaporator tube from the condenser.
  6. Remove and discard the O-ring seals. Refer to O-Ring Replacement .
  7. Remove the refrigerant filter from the evaporator tube.

Installation Procedure

  1. Replace the O-ring seals on the evaporator tube. Refer to O-Ring Replacement .

  2. Object Number: 1545552  Size: SH
  3. Install a new refrigerant filter to the evaporator tube.
  4. Connect the evaporator tube to the condenser.
  5. Install the A/C line coupling to the evaporator tube and condenser tube. Refer to Air Conditioning Line/Tube Connector Removal/Replacement .
  6. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement for the 3.8L engine or to Air Cleaner Assembly Replacement for the 5.3L engine.
  7. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging .
  8. Leak test the fittings of the component using J 39400-A .