Service Manager
THIS BULLETIN IS BEING REVISED TO UPDATE LABOR TIME INFORMATION AND CHANGE MODEL YEARS FROM 1985-1991 TO 1987-1993. THIS BULLETIN CANCELS AND REPLACES BULLETINS 91-WA-1, 91-WA-9 AND 91-WA-11. PLEASE DISCARD THESE THREE BULLETIN.
This bulletin addresses changes to the published Pontiac Labor Time Guide. These changes are the result of dealer "Requests For Review" being handled by the Service Technology Group.
These updates will be included in future revisions as printed, and at that time it is recommended that you discard the paper copy.
In the case of past model year updates, it is recommended that this bulletin be retained with the appropriate model year labor time guide. A complete revision will not be provided.
REQUEST FOR REVIEW A-1 VEHICLE SERIES OPERATION DESCRIPTION OPERATION F H J N T U W NUMBER VIN CODE
CHEMICAL PAINT SPOTTING (HORIZONTAL SURFACES) INC: Hood, top of fenders, roof, deck lid and top of quarter panels for operations A5550 and A5560. NOTE: Applicable model years: 1993 COLOR/CLEAR COAT A5550 10.6 IL REFINISH/CLEAR COAT A5560 12.6 JG CABLE, HOOD LATCH - R&R B1630 1.1 OR REPLACE PART GP: 8.075 INC: Fuel door cable. NOTE: Applicable model years: 1988-89
SUPPORT, HOOD (GAS TUBE) - REPLACE PART GP: 8.015 NOTE: Applicable model year: 1991 RIGHT B1670 .2 LEFT B1671 .2 BOTH B1677 .3
BOW ASSEMBLY, NO. 4 B3340 - REPLACE NOTE: Applicable Model Year: 1992 1ST DESIGN 3.0 2ND DESIGN 4.1
CONSOLE, ROOF - R&R OR C2870 9 REPLACE NOTE: Applicable model year: 1992
PANEL, BODY LOCK PILLAR TRIM FINISH - R&R OR REPLACE NOTE: Applicable model years: 1990-93 LOWER RIGHT C3160 .2 LEFT C3161 .2
COVER, BODY LOCK PILLAR - R&R OR REPLACE NOTE: Applicable model years: 1990-93 RIGHT C3170 .2 LEFT C3171 .2
CARPET, FLOOR- R&R OR REPLACE PART GP: 15.286
POLICY: S Additional .3 hours if the vehicle is delivered to and from the repair location. NOTE: Applicable model years: 1988-92 FRONT C4202 1.6 REAR C4203 1.5
REQUEST FOR REVIEW A-2 VEHICLE SERIES OPERATION DESCRIPTION OPERATION F H J N T U W NUMBER VIN CODE
BLADDER ASSEMBLY, PNEUMATIC SEAT - REPLACE NOTE: Applicable model years: 1990-92 LUMBAR SEAT BACK PASSENGER C7070 1.2 DRIVER C7071 1.2 PASSENGER SEAT BACK CONTOUR RIGHT C7074 1.1 LEFT C7075 1.1 DRIVER SEAT BACK CONTOUR RIGHT C7076 1.1 LEFT C7077 1.1
AIRLINE, PNEUMATIC SEAT - R&R OR REPLACE NOTE: Applicable model years: 1990-92 PASSENGER C7097 1.0 DRIVER C7098 1.0 CROSSOVER C7099 2.0
VALVE ASSEMBLY, PNEUMATIC SEAT CONTROL - REPLACE NOTE: Applicable model years: 1990-92 PASSENGER C7153 .6 DRIVER C7154 .6
PUMP, PNEUMATIC SEAT CONTROL AIR - REPLACE NOTE: Applicable model years: 1990-92 DRIVER C7158 .5
SOLENOID, ELECTRIC VACUUM D1775 .6 - REPLACE NOTE: Applicable model years: 1990-91
CORE, HEATER - R&R POLICY: S NOTE: Applicable model years: 1990-93 AUXILIARY HEATER D2801 1.4 A/C D2802 1.2
CORE, HEATER - REPLACE NOTE: Applicable model years: 1990-93 AUXILIARY HEATER D2821 1.4 A/C D2822 1.2
GEAR ASSEMBLY, POWER STEERING E9720 - R&R PART GP: 6.508 INC: Adjust gear.
REQUEST FOR REVIEW A-3 VEHICLE SERIES OPERATION DESCRIPTION OPERATION F H J N T U W NUMBER VIN CODE
GEAR ASSEMBLY, POWER STEERING - R&R ADD: A- To Replace Grommets .1 B- To Replace Stub Shaft .2 Seals
GEAR ASSEMBLY, POWER STEERING E9730 SHORT - REPLACE PART GP: 6.508 NOTE: For check and adjust toe- in, refer to Operation E2000 and add the applicable times to the regular hours column. NOTE: Applicable model year: 1991 4 CYL 2.0
GASKET, CYLINDER HEAD - J0508 6.0 REPLACE PART GP: 0.289 NOTE: Applicable model year: 1991 NOTE: Applies to engine code 'K'. ADD: A- With A/C .1 B- To Clean Parts On Vehicles .2 Over 30,000 Miles If Nec
HEAD, CYLINDER - REPLACE J0518 7.3 NOTE: Applicable model year: 1991 NOTE: Applies to engine code "K". ADD: A- With A/C .1 B- To Clean Parts On Vehicles Over .2 30,000 Miles If Nec
SEAL, FRONT CRANKSHAFT J0794 OIL - REPLACE ENGINE CODE H 2.1 NOTE: Applicable model years: 1992-93
PUMP AND/OR GASKET, COOLANT J3480 1.9 - REPLACE NOTE: Applicable model years: 1990-91
GENERATOR ASSEMBLY - J4080 DISASSEMBLE, INSPECT, TEST AND REASSEMBLE ENGINE CODE L .5
GENERATOR ASSEMBLY - REPLACE J4100 QUAD 4 .7
REQUEST FOR REVIEW A-4 VEHICLE SERIES OPERATION F H J N T U W OPERATION DESCRIPTION NUMBER VIN CODE
GENERATOR ASSEMBLY - REPLACE V-6 EXC OHC .7 OHC V-6 W/MAN TRANS 2.0 OHC V-6 W/AUTO TRANS 2.2 PART GP: 2.275 INC: On car diagnosis, output test and transfer pulley and fan if nec. NOTE: Applicable model year: 1991
SOLENOID, STARTER MOTOR J4580 - REPLACE ENGINE CODE A & D .8 NOTE: Applicable model years: 1988-91
DRIVE ASSEMBLY, STARTER J4600 MOTOR - REPLACE ENGINE CODE A & D 1.0 PART GP: 2.086 INC: R&R starter motor. NOTE: Applicable model years: 1988-91
MOTOR ASSEMBLY, STARTER - J4620 R&R POLICY: T NOTE: Applicable model years: 1990 QUAD 4, OHC-4 W/MAN TRANS .6 QUAD 4, OHC-4 W/AUTO TRANS .8 L-4 .5 ADD: A-To Recondition .6
MOTOR ASSEMBLY, STARTER - J4640 REPLACE POLICY: AT NOTE: Applicable model years: 1990 QUAD 4, OHC-4 W/MAN TRANS .6 QUAD 4, OHC-4 W/AUTO TRANS .8 L-4 .5
RELAY, STARTER ENABLE - J4645 1.9 REPLACE NOTE: Applicable model year: 1991 ADD: A- W/Console .7
NEEDLE AND/OR ASSEMBLY, K5100 SHIFT RANGE INDICATOR - REPLACE FLOOR MOUNTED .8 PART GP: 4.020 INC: Adjust. NOTE: Applicable model years: 1992-93
REQUEST FOR REVIEW A-5 VEHICLE SERIES OPERATION DESCRIPTION OPERATION F H J N T U W NUMBER VIN CODE
TRANSAXLE ASSEMBLY - K7000 5.4 REPLACE PART GP: 4.003 INC: Cooler line flush, setting T.V. cable, transfer parts, diagnosis and packaging time for SRTA replacement. NOTE: For check & adjust toein, refer to operation E2000 and add the applicable times to the regular hours column. NOTE: Applicable model year: 1993 NOTE: Applies to 3T40 Trans Only. ADD: A- With Rear A/C .1 B- W/Locking Wheel Covers/Nuts .1 (One Or All) C- To Replace Flywheel .3 D- To Oil Pressure Test .4
CONVERTER ASSEMBLY, TRANSAXLE K7020 4.3 - REPLACE INC: Cooler line flush, oil pressure test, setting T.V. cable, clean and inspect parts and all necessary measurements and adjustments. NOTE: Applicable model year: 1993 NOTE: Applies to 3T40 Trans Only. ADD: A- With Rear A/C .1 B- W/Locking Wheel Covers/Nuts .1 (One Or All) C- To Replace Converter Seal .1 D- To Recondition Trans Completely 4.7 (Exc Differential/Final Drive) E- To Recondition Differential/Final .8 Drive Assembly F- To Clean Parts On Vehicles Over .5 30,000 Miles If Nec
SEAL, TRANSAXLE CONVERTER - K7060 3.6 REPLACE DOES NOT INC: Cooler line flush. NOTE: Applicable model year: 1993 NOTE: Applies to 3T40 Trans Only. ADD: .1 A- With Rear A/C .1 B- W/Locking Wheel Covers/Nuts (One Or All)
DIRECT CLUTCH, FORWARD CLUTCH, INTERMEDIATE BAND - INC: Cooler line flush, oil pressure test, setting T.V. cable, clean and inspect parts and all necessary measurements and adjustments. NOTE: Select the Operation that best describes the primary cause of failure. NOTE: Applicable model year: 1993 NOTE: Applies to 3T40 Trans Only. DIRECT CLUTCH K7201 6.7 FORWARD CLUTCH K7202 6.7 INTERMEDIATE BAND K7203 6.7 ADD: A- With Rear A/C .1 B- W/Locking Wheel Covers/Nuts .1 (One Or All) C- To Recondition Trans Completely 2.3 (Exc Differential/Final Drive) D- To Recondition Differential/ .8
REQUEST FOR REVIEW A-6 VEHICLE SERIES OPERATION DESCRIPTION OPERATION F H J N T U W NUMBER VIN CODE
DIRECT CLUTCH, FORWARD CLUTCH, INTERMEDIATE BAND - ADD: E- To Clean Parts On Vehicles Over .5 30,000 Miles If Nec
COVER AND/OR GASKETS, K7500 5.9 TRANSAXLE CASE - REPLACE NOTE: Applicable model year: 1993 NOTE: Applies to 3T40 Trans Only. ADD: A- With Rear A/C .1 B- W/Locking Wheel Covers/Nuts .1 (One Or All) C- To Recondition Trans Completely 3.1 (Exc Differential/Final Drive) D- To Recondition Differential/ .8 Final Drive Assembly E- To Clean Parts On Vehicles Over .5 30,000 Miles If Nec
LINK ASSEMBLY, TRANSAXLE K7520 5.4 DRIVE - REPLACE INC: Cooler line flush, oil pressure test, setting T.V. cable, clean and inspect parts and all necessary measurements and adjustments. NOTE: Applicable model year: 1993 NOTE: Applies to 3T40 Trans Only. ADD: A- With Rear A/C .1 B- W/Locking Wheel Covers/Nuts .1 (One Or All) C- To Recondition Trans Completely 3.6 (Exc Differential/Final Drive) D- To Recondition Differential/ .8 Final Drive Assembly E- To Clean Parts On Vehicles Over .5 30,000 Miles If Nec
PARKING LOCK ACTUATOR, MANUAL SHAFT AND/OR LEVER AND HUB ASSEMBLIES - REPLACE INC: Cooler line flush, oil pressure test, setting T.V. cable, clean and inspect parts and all necessary measurements and adjustments. NOTE: Select the Operation that best describes the primary cause of failure. NOTE: Applicable model year: 1993 NOTE: Applies to 3T40 Trans Only. PARKING LOCK ACTUATOR K7541 5.9 ADD: A- With Rear A/C .1 B- W/Locking Wheel Covers/Nuts .1 (One Or All) C- To Recondition Trans Completely 3.1 (Exc Differential/Final Drive) To Recondition Differential/Final Drive Assembly* D- To Clean Parts On Vehicles Over .5 30,000 Miles if Nec MANUAL SHAFT, LEVER AND K7542 5.6 HUB ASSEMBLY ADD: A- With Rear A/C .1 B- W/Locking Wheel Covers/Nuts .1 (One Or All) C- To Recondition Trans Completely 3.4 (Exc Differential/Final Drive) D- To Recondition Differential/Final .8 Drive Assembly E- To Clean Parts On Vehicles Over .5 30,000 Miles If Nec
REQUEST FOR REVIEW A-7 VEHICLE SERIES OPERATION DESCRIPTION OPERATION F H J N T U W NUMBER VIN CODE
INPUT INTERNAL GEAR, CARRIER ASSEMBLY, INPUT SUN GEAR AND INPUT DRUM - REPLACE INC: Cooler line flush, oil pressure test, setting T.V. cable, clean and inspect parts and all necessary measurements and adjustments. NOTE: Select the Operation that best describes the primary cause of failure. NOTE: Applicable model year:1993 NOTE: Applies to 3T40 Trans Only. INPUT INTERNAL GEAR K7561 6.0 INPUT SUN GEAR K7562 6.0 INPUT DRUM K7563 6.0 CARRIER ASSEMBLY K7564 6.0 ADD: A- With Rear A/C .1 B- W/Locking Wheel Covers/Nuts .1 (One Or All) C- To Recondition Trans Completely 3.0 (Exc Differential/Final Drive) D- To Recondition Differential/Final .8 Drive Assembly E- To Clean Parts On Vehicles Over .5 30,000 Miles If Nec
CLUTCH, LOW AND REVERSE K7580 6.7 - REPLACE INC: Cooler line flush, oil pressure test, setting T.V. cable, clean and inspect parts and all necessary measurements and adjustments. NOTE: Applicable model year:1993 NOTE: Applies to 3T40 Trans Only. ADD: A- With Rear A/C .1 B- W/Locking Wheel Covers/Nuts .1 (One Or All) C- To Recondition Trans Completely 2.3 (Exc Differential/Final Drive) D- To Recondition Differential/Final .8 Drive Assembly E- To Clean Parts On Vehicles Over .5 30,000 Miles if Nec
REACTION GEAR SET, TRANSAXLE K7600 6.3 - REPLACE INC: Cooler line flush, oil pressure test, setting T.V. cable, clean and inspect parts and all necessary measurements and adjustments. NOTE: Applicable model year:1993 NOTE: Applies to 3T40 Trans Only. ADD: A- With Rear A/C .1 B- W/Locking Wheel Covers/Nuts .1 (One Or All) C- To Recondition Trans Completely 2.7 (Exc Differential/Final Drive) D- To Recondition Differential/Final .8 Drive Assembly E- To Clean Parts On Vehicles Over .5 30,000 Miles If Nec
DIFFERENTIAL AND FINAL K7620 6.7 DRIVE ASSEMBLY, TRANSAXLE - REPLACE INC: Cooler line flush, oil pressure test, setting T.V. cable, clean and inspect parts and all necessary measurements and adjustments. NOTE: Applicable model year:1993 NOTE: Applies to 3T40 Trans Only. ADD: A- With Rear A/C .1
REQUEST FOR REVIEW A-8 VEHICLE SERIES OPERATION DESCRIPTION OPERATION F H J N T U W NUMBER VIN CODE
DIFFERENTIAL AND FINAL DRIVE ASSEMBLY, TRANSAXLE - REPLACE ADD: B- W/Locking Wheel Covers/Nuts .1 (One Or All) C- To Recondition Trans Completely 3.1 D- To Clean Parts On Vehicles Over .5 30,000 Miles if Nec DRIVE GEAR, RANSAXLE K7680 6.4 GOVERNOR-REPLACE INC: Cooler line flush, setting T.V. cable, clean and inspect parts and all necessary measurements and adjustments. NOTE: Applicable model year: 1993 NOTE: Applies to 3T40 Trans Only. ADD: A- With Rear A/C .1 B- W/Locking Wheel Covers/Nuts .1 (One Or All) C- To Oil Pressure Test .4
CASE, TRANSAXLE - REPLACE K7800 6.3 INC: Cooler line flush, . oil pressure test, setting T.V cable, clean and inspect parts and all necessary measurements and adjustments. NOTE: Applicable model year 1993 NOTE: Applies to 3T40 Trans Only. ADD: A- With Rear A/C .1 B- W/Locking Wheel Covers/Nuts .1 (One Or All) C- To Recondition Trans Completely 2.7 (Exc Differential/Final Drive) D- To Recondition Differential/Final .7 Drive Assembly E- To Clean Parts On Vehicles Over .5 30,000 Miles If Nec
SWITCH - REPLACE HEADLAMP N2290 .4 NOTE: Applicable model years: 1991-92 TURN SIGNAL AND HAZARD WARNING N2530 1.6 NOTE: Applicable model year: 1991
MOTOR - REPLACE PART GP: 10.783 NOTE: Applicable model years: 1990-91 DOOR WINDOW RIGHT FRONT N3314 1.0 LEFT FRONT N3315 1.0
LENS, INSTRUMENT CLUSTER N4115 .7 - REPLACE NOTE: Applicable model year: 1991
REQUEST FOR REVIEW A-9 VEHICLE SERIES OPERATION DESCRIPTION OPERATION F H J N T U W NUMBER VIN CODE
INSTRUMENT PANEL CLUSTER COMPONENTS (DIGITAL/ELECTRO MECHANICAL - R&R OR REPLACE PART GP: 9.761 POLICY: S INC: Diagnosis NOTE: Applicable model year: 1991 INSTRUMENT PANEL CLUSTER N4180 .7 ASSEMBLY
MODULE - REPLACE PASSIVE RESTRAINT N4834 .6 .3 NOTE: Applicable model year: 'T' Series 1990. NOTE: Applicable model years: 'W' Series 1990-91
MODULE, STEERING WHEEL R0745 .6 TOUCH CONTROL TRANSCEIVER - REPLACE NOTE: Applicable model year: 1992
SPEAKER, RADIO - REPLACE PART GP: 9.650 NOTE: Applicable model years: 1989-91 REAR RIGHT R0950 .8 LEFT R0951 .8
HEAD-UP DISPLAY COMPONENTS - REPLACE NOTE: Applicable model years: 1992-93 IMAGE ADJUSTER CABLE R3102 .5
HANDLE, FUEL FILLER DOOR R4080 .2 LOCK RELEASE - REPLACE NOTE: Applicable model years: 1990-93.
General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.