| Subject: | Trim Tool Assembly May Not Fit Cylinder Bore - Install Updated Trimmer Pilot |
| Models: | 2002-2005 Chevrolet Cavalier |
| 2005-2007 Chevrolet Cobalt, Cobalt SS |
| 2004-2007 Chevrolet Malibu |
| 2004-2005 Chevrolet Malibu Classic |
| 2002-2004 Oldsmobile Alero |
| 2002-2005 Pontiac Grand Am, Sunfire |
| 2005-2006 Pontiac Pursuit (Canada Only) |
| 2006-2007 Pontiac Solstice |
| with any of the following engines: |
| 2.0L Engine (VIN P - RPO LSJ) |
| 2.2L Engine (VIN D or F - RPO L61) |
| 2.4L Engine (VIN B or P - RPO LE5) |
The following diagnosis might be helpful if the vehicle exhibits the symptom(s) described in this PI.
Condition/Concern:
When replacing a cylinder liner, some technicians may find that the trim tool assembly (EN-45680-861) does not fit into the cylinder liner.
Recommendation/Instructions:
If this occurs, inspect the trimmer pilot on the bottom of the trim tool assembly as shown below. If the trimmer pilot is black, replace it with the white trimmer pilot, which was sent to affected dealers in November of 2004. If the white trimmer pilot
can not be located, contact Kent Moore at 1-800-GM-TOOLS to obtain one.
