Cooling Fan Always On 2.4L

The engine control module (ECM) grounds the low speed relay, which is relay 1, and the high speed relay, which is relay 2, control circuits through an internal solid state device called a driver. The primary function of the driver is to supply the ground for the component being controlled. Each driver has a fault line that is monitored by the ECM. When the ECM is commanding a component ON, the voltage potential of the control circuit should be low, near 0 volts. When the ECM is commanding the control circuit to a component OFF, the voltage potential of the circuit should be high, near battery voltage. If the ECM detects that the actual state of the control circuit does not match the expected state, a DTC will set.

Schematic Reference

Engine Cooling Schematics

Connector End View Reference

Description and Operation

Cooling Fan Description and Operation

Electrical Information Reference

1. If DTCs P0480 or P0481 are set, then perform those diagnostics first.
2. Ignition ON, verify with a scan tool that the ECM is not commanding fan activation.
3. Ignition ON, observe that the fan is not activated.

Important: You must perform the Circuit/System Verification before proceeding with Circuit/System Testing.

1. Ignition OFF, disconnect the relays.
2. Ignition ON, observe that the fan is not activated.

⇒	If the fan is not activated, replace the faulty relay.

⇒	If the fan is activated, test the fan voltage supply circuits for a short to voltage.

Cooling Fan and Shroud Replacement

1. Ignition ON, verify with a scan tool that the ECM is not commanding fan activation.
2. Ignition ON, observe that the fan is not activated.

Cooling Fan Always On 2.0L

The engine cooling fan is a variable speed fan. The engine control module (ECM) controls the fan speed by sending a pulse width modulated (PWM) signal to the cooling fan control module. The cooling fan control module varies the voltage drop across the engine cooling fan motor in relation to the pulse width modulated signal. The cooling fan speed can be adjusted from 10 percent to 90 percent duty cycle. 90-94 percent is considered high speed fan.

The ECM monitors the voltage on the cooling fan speed control circuit driver output. Voltage is near B+ when the driver is OFF, and near ground when the driver is ON. If the difference between the actual and expected voltage exceeds a calibrated value, a DTC will set.

Schematic Reference

Connector End View Reference

Description and Operation

Cooling Fan Description and Operation

Electrical Information Reference

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

1. If DTCs P0480, P0691, or P0692 are set, perform that diagnostic first.
2. Ignition ON, verify with a scan tool that the ECM is not commanding fan activation.
3. Ignition ON, observe that the fan is not activated.

⇒	If the fan is activated, replace the cooling fan assembly.

Perform the Cooling Fan and Shroud Replacement after completing the diagnostic procedure.

1. Ignition ON, verify with a scan tool that the ECM is not commanding fan activation.
2. Ignition ON, observe that the fan is not activated.