Subject: | Service Engine Soon (SES) Light Illuminated, DTC P0440
Set (Replace Fuel Tank Evaporative Emissions Control System (EVAP) Vent Solenoid
Harness) |
Models: | 2000-2002 Chevrolet Cavalier |
| 2000-2002 Pontiac Sunfire |
Condition
Some customers may comment that the SES light is/was illuminated.
A technician may find DTC P0440 is stored in the PCM.
Cause
The EVAP solenoid harness may be misrouted around the rear antilock
brake (ABS) wire harness causing a chaff/damage to the EVAP vent solenoid
harness, setting DTC P0440.
Correction
Follow the service procedure below to diagnose and correct this condition.
- Install a Tech 2 scan tool and select the appropriate vehicle.
Verify that a DTC P0440 is stored in the PCM.
- Raise the vehicle on a hoist. Refer to Lifting and Jacking the
Vehicle in General Information (SI Document ID #512922).
- Locate and inspect the EVAP vent solenoid
harness (3) routing. The harness may be routed below the ABS wiring harness
(4) at the right rear corner of the fuel tank, causing stress on the EVAP
solenoid harness (3).
- Disconnect the EVAP vent solenoid harness (3) from the EVAP vent
solenoid (2) and connector C313 (1). Discard the EVAP vent solenoid harness
(3).
- Connect the new EVAP vent solenoid harness
(3), P/N 22687059, to the EVAP vent solenoid (2), route the harness
above the rear ABS harness (4) and connect the EVAP vent solenoid harness
(3) to connector C313 (1).
- Lower the vehicle.
- Clear the DTC's with the Tech 2 scan tool.
Parts Information
Part Number
| Description
| Qty
|
22687059
| Vent Solenoid Harness
| 1
|
Parts are currently available from GMSPO.
Warranty Information
For vehicles repaired under warranty, use:
Labor Operation
| Description
| Labor Time
|
N8505
| Harness, Wiring - Replace
| 0.2 hr
|
Add
| Diagnose and Clear DTC
| 0.0 - 0.3 hr
|