GM Service Manual Online
For 1990-2009 cars only

Symptoms - Engine Controls for Pontiac Sunfire 2001

Important Preliminary Checks

Before Starting

Before using this section you should have performed the Engine Controls Diagnostic System Check and determined that the following items are OK:

    • The powertrain control module (PCM) and malfunction indicator lamp (MIL), check engine, are operating correctly.
    • There are no DTCs stored.
    • Scan tool data is within normal operating range, refer to Scan Tool Data List .

Verify the customer complaint, and locate the correct symptom in the table of contents. Inspect the items indicated under that symptom.

Visual/Physical Check

Several of the symptom procedures call for a careful visual/physical inspection. The importance of this step cannot be stressed strongly enough. This step can lead to correcting a problem without further inspections and can save valuable time. This inspection should include:

    • PCM grounds for the following conditions:
       - Clean connection
       - Tight connection
       - Proper location
    • Vacuum hoses for the following conditions:
       - Splits
       - Kinks
       - Proper connections as shown on Vehicle Emission Control Information label
       - Leaks
       - Restrictions
    • Air leaks at the following components:
       - Throttle body mounting
       - Intake manifold sealing surfaces
    • Wiring for the following conditions:
       - Proper locations
       - Pinches
       - Cuts
    • Use the following tables when diagnosing a symptom complaint:
       -  Hard Start
       -  Surges/Chuggles
       -  Lack of Power, Sluggishness, or Sponginess
       -  Detonation/Spark Knock
       -  Hesitation, Sag, Stumble
       -  Cuts Out, Misses
       -  Poor Fuel Economy
       -  Rough, Unstable, or Incorrect Idle and Stalling
       -  Dieseling, Run-On
       -  Backfire
       -  Malfunction Indicator Lamp (MIL) Inoperative
       -  Malfunction Indicator Lamp (MIL) Always On