GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Pontiac 🢒 2002 🢒 Sunfire 🢒 Engine 🢒 Engine Controls - 2.4L 🢒 Accelerator Pedal Replacement

Removal Procedure

    Object Number: 14159 Size: SH
  1. Remove the left sound insulator.
  2. Remove the release cable (1) retainer from the lever assembly.
  3. Remove the nuts to the bulkhead.
  4. Remove the pedal assembly (2).

Installation Procedure

    Object Number: 14159 Size: SH
  1. Install the pedal assembly (2) to the bulkhead.

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the nuts to the bulkhead.

    3. Tighten
    Tighten the nuts to 30 N·m (25 lb ft).

  3. Slip the accelerator cable (1) through the slot in the rod and then install the retainer in the rod, ensuring that the cable is seated.
  4. Install the left sound insulator.
  5. Inspect for correct opening and closing positions by operating the accelerator pedal. Make sure that the throttle valve reaches a wide-open throttle position. If the throttle valve does not, inspect for damaged or bent brackets, levers, or other components, or for poor carpet under the accelerator pedal.