GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Pontiac 🢒 2004 🢒 Sunfire 🢒 Engine 🢒 Engine Controls - 2.2L (L61) 🢒 Evaporative Emission Canister Purge Solenoid Valve Replacement

Removal Procedure
  1. Disconnect the evaporative emission (EVAP) canister purge valve harness connector.
  2. Disconnect the vacuum pipe from the EVAP canister purge valve.
  3. Disconnect the purge pipe from the EVAP canister purge valve.

    4. Object Number: 783170 Size: SH
  4. Remove the EVAP canister purge valve and bracket.
  5. Remove the EVAP canister purge valve from the purge bracket.
  6. Inspect for carbon release in the EVAP canister purge valve ports.

Installation Procedure
  1. Install the EVAP canister purge valve on to the purge bracket.

    2. Object Number: 783170 Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the EVAP canister purge valve and bracket.

    3. Tighten
    Tighten the purge bracket nut to 8 N·m (71 lb in).

  3. Connect the purge pipe to the EVAP canister purge valve.
  4. Connect the vacuum pipe to the EVAP canister purge valve.
  5. Connect the EVAP canister purge valve harness connector.