Step
| Action
| Yes
| No
|
1
| Has the Vibration Analysis - Road Testing table been completed?
| Go to
Step 2
| Go to
Vibration Analysis - Road Testing
|
2
| Did you duplicate a vibration concern that occurs only during heavy acceleration at launch?
| Go to
Step 3
| Go to
Step 4
|
3
| Is the vehicle equipped with a solid drive axle and at least 1 U-joint in the propeller shaft system?
| Go to
Step 26
| Go to
Step 4
|
4
| Did you record frequency data from the
J 38792-A
, Electronic Vibration Analyzer (EVA) 2, during the Vibration Analysis - Road Testing procedure?
| Go to
Step 5
| Go to
Step 10
|
5
| Based on the Vibration Analysis - Road Testing table, is the concern first order, sixth order, or a slightly higher multiple of first order driveline related?
| Go to
Step 6
| Go to
Step 8
|
6
| Is the vehicle equipped with a rear mounted transaxle assembly?
| Go to
Step 7
| Go to
Step 11
|
7
| Inspect the drive axle for proper operation. Refer to the Drive Axle diagnosis information.
Did you find and correct a condition?
| Go to
Step 32
| Go to
Step 2
|
8
| Based on the Vibration Analysis - Road Testing table, is the concern second order driveline related?
| Go to
Step 9
| Go to
Step 10
|
9
| Does the vehicle driveline contain any U-joints?
| Go to
Step 26
| Go to
Vibration Diagnostic Aids
|
10
| Based on the Vibration Analysis - Road Testing table, is the concern a noise that is not felt?
| Go to
Vibration Diagnostic Aids
| Go to
Vibration Analysis - Road Testing
|
11
|
- Inspect the following components for wear and/or damage:
• | Inspect the propeller shafts for dents, damage, missing weights, and/or undercoating. |
• | Inspect the U-joint, or joints, if equipped, for excessive wear, looseness, and/or damage. |
• | Inspect the prop shaft constant velocity (CV) joint, or joints, if equipped, for excessive wear, looseness, and/or damage. |
• | Inspect the prop shaft coupler assembly, or assemblies, if equipped, for excessive wear, looseness, and/or damage. |
• | Inspect the prop shaft support bearing, if equipped, for damaged rubber components, worn bearings, looseness, and/or a deformed or cracked bracket. |
• | Inspect the drive axle mounts, if equipped, for excessive wear, looseness, and/or damage. |
- Replace any of the components found to be worn or damaged.
Did you find and correct a condition?
| Go to
Step 32
| Go to
Step 12
|
12
| Attempt to duplicate the vibration in the stall. Refer to
Vibration in Service-Stall Test (Non-Torque Sensitive)
.
Were you able to duplicate the vibration?
| Go to
Step 16
| Go to
Step 13
|
13
| Perform the
Vibration in Service-Stall Test (Torque Sensitive)
.
Were you able to duplicate the vibration?
| Go to
Step 14
| Go to
Vibration Diagnostic Aids
|
14
| Is the vehicle front wheel drive with an all wheel drive system?
| Go to
Step 15
| Go to
Vibration Diagnostic Aids
|
15
|
- Remove the propeller shaft.
- Perform the
Vibration in Service-Stall Test (Torque Sensitive)
.
Is the vibration still present?
| Go to Transfer Case diagnosis information
| Go to Drive Axle diagnosis information
|
16
| Was the vibration most evident under the transmission or the transfer case, if equipped?
| Go to
Step 17
| Go to
Step 20
|
17
|
- If the driveline joint at the transmission or transfer case is a U-joint, measure the prop shaft runout at the end closest to the transmission or transfer case. Refer to
Propeller Shaft Runout Measurement
.
- If the driveline joint at the transmission or transfer case is a CV joint, measure the runout of the transmission or transfer case output flange. Refer to
Transfer Case Output Flange Runout Measurement
.
- If the driveline joint at the transmission or transfer case is a coupler assembly, inspect the coupler assembly for excessive wear, looseness, missing or broken fasteners, and/or damage. Measure the runout of the transmission or transfer case output
flange. Refer to
Transfer Case Output Flange Runout Measurement
.
- Replace components as necessary.
Did you find and correct a condition?
| Go to
Step 19
| Go to
Step 18
|
18
|
- Inspect the powertrain mounts for the following:
• | Loose and/or missing fasteners |
• | Cracked, dry-rotted, and/or oil-soaked insulators |
• | Twisted, broken, torn, and/or collapsed insulators |
• | Bent, twisted, and/or deformed brackets |
- Replace the powertrain mounts as necessary.
Did you find and correct a condition?
| Go to
Step 19
| Go to
Step 20
|
19
| Perform the
Vibration in Service-Stall Test (Non-Torque Sensitive)
.
Is the vibration still present?
| Go to
Step 20
| Go to
Step 32
|
20
|
- Inspect the prop shaft U-joint, or joints, if equipped, for excessive wear, looseness, and/or damage.
- Inspect the prop shaft CV joint, or joints, if equipped, for excessive wear, looseness, and/or damage.
- Inspect the prop shaft coupler assembly for excessive wear, looseness, broken or missing fasteners, and/or damage.
- Inspect the prop shaft support bearing assembly, if equipped, for damaged rubber components, worn bearings, and/or a deformed or cracked bracket.
- If the driveline joint at the drive axle is a U-joint, measure the runout of the complete prop shaft, or shafts. Refer to
Propeller Shaft Runout Measurement
.
- If the driveline incorporates a torque tube attached to the drive axle and the joint at the torque tube is a CV joint, coupler assembly, or bolt-on U-joint yoke, measure the runout of the torque tube input flange. Refer to
Torque Tube Input Flange Runout Measurement
.
- Replace components as necessary.
Did you find and correct a condition?
| Go to
Step 21
| Go to
Step 22
|
21
| Perform the
Vibration in Service-Stall Test (Non-Torque Sensitive)
.
Is the vibration still present?
| Go to
Step 22
| Go to
Step 32
|
22
|
- Measure the runout of the drive axle pinion input flange or shaft:
- For a direct-mount drive axle, inspect the mounts and/or bushings for excessive wear, looseness, and/or damage.
- Replace excessively worn or damaged components as necessary.
Did you find and correct a condition?
| Go to
Step 23
| Go to
Step 24
|
23
| Perform the
Vibration in Service-Stall Test (Non-Torque Sensitive)
.
Is the vibration still present?
| Go to
Step 24
| Go to
Step 32
|
24
| Re-index the prop shaft. Perform the following steps:
- Raise and support the vehicle.
- Mark the position of the prop shaft to both the transmission or transfer case output shaft flange, and the drive axle input flange.
- Remove the prop shaft.
- Rotate the prop shaft 180 degrees to both of the flanges.
- Reinstall the prop shaft.
- Attempt to duplicate the vibration in the stall. Refer to the
Vibration in Service-Stall Test (Non-Torque Sensitive)
.
Was the vibration reduced or eliminated?
| Go to
Step 32
| Go to
Step 25
|
25
| Return the prop shaft to it's original position and balance the prop shaft. Refer to
Driveline System Balance Adjustment
.
Were you able to balance the driveline system?
| Go to
Step 32
| Go to
Vibration Diagnostic Aids
|
26
|
- Inspect the following components for wear and/or damage:
• | Inspect the prop shafts for dents, damage, missing weights, and/or undercoating. |
• | Inspect the U-joint, or joints for excessive wear, looseness, and/or damage. |
• | Inspect the prop shaft support bearing, if equipped, for damaged rubber components, worn bearings, looseness, and/or a deformed or cracked bracket. |
- Replace components as necessary.
Did you find and correct a condition?
| Go to
Step 32
| Go to
Step 27
|
27
| Is the drive axle a direct-mount?
| Go to
Step 29
| Go to
Step 28
|
28
|
- Measure the vehicle trim height.
- Adjust the vehicle trim height if necessary. Refer to the
Trim Height Inspection
.
Did you find and correct a condition?
| Go to
Step 32
| Go to
Step 29
|
29
|
- Measure the prop shaft angles. Refer to
Driveline Working Angles Measurement
.
- If necessary, adjust the prop shaft angles. Refer to
Driveline Working Angles Adjustment
.
Did you find and correct a condition?
| Go to
Step 32
| Go to
Step 30
|
30
| Does this prop shaft system have only 1 U-joint?
| Go to
Vibration Diagnostic Aids
| Go to
Step 31
|
31
|
- Inspect the prop shafts for proper phasing. Refer to
Propeller Shaft Phasing Inspection
.
- If necessary, correct the prop shaft phasing. Refer to
Propeller Shaft Phasing Correction
.
Did you find and correct a condition?
| Go to
Step 32
| Go to
Vibration Diagnostic Aids
|
32
|
- Install or connect any components that were removed or disconnected during diagnosis.
- Perform the Vibration Analysis - Road Testing table. Refer to
Vibration Analysis - Road Testing
.
Is the vibration still present?
| Go to
Step 5
| System OK
|