Ignition Lock Cylinder Replacement - On Vehicle Cylinder Rotates

1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.
2. Disable the SIR system. Refer to Disabling the SIR System in SIR.
3. Remove the inflator module. Refer to Steering Wheel Inflator Module Replacement .
4. Remove the steering wheel. Refer to Steering Wheel Replacement .
5. Remove the tilt lever.
6. Remove ONLY the steering column LOWER shroud. Refer to Steering Column Trim Covers - Disassemble - Off Vehicle .
7. Remove the steering column upper shroud FASTENERS ONLY.



8. Lift the upper steering column shroud in order to gain access to the lock cylinder access hole (1).
9. Insert the bent tip awl into the ignition lock cylinder access hole (1).



10. Turn the ignition lock cylinder to START.



11. Use the bent tip awl in order to push down on the ignition lock cylinder retainer.
12. Release the ignition lock cylinder to RUN.



13. Remove the ignition lock cylinder from the lock module.

1. Insert the ignition lock cylinder through the upper shroud.
2. Align the lock cylinder retaining tab and the position tab with the slots in the lock housing.
3. Push the lock cylinder into the lock housing completely.
4. Install the steering column upper shroud and the steering column lower shroud. Refer to Steering Column Trim Covers - Assemble - Off Vehicle .
5. Install the tilt wheel lever.
6. Install the steering wheel. Refer to Steering Wheel Replacement .
7. Install the inflator module. Refer to Steering Wheel Inflator Module Replacement .
8. Enable the SIR system. Refer to Enabling the SIR System in SIR.
9. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.

Ignition Lock Cylinder Replacement - On Vehicle Unable to Rotate Cylinder

1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.
2. Disable the SIR system. Refer to Disabling the SIR System in SIR.
3. Remove the inflator module. Refer to Steering Wheel Inflator Module Replacement .
4. Remove the steering wheel. Refer to Steering Wheel Replacement .
5. Remove the tilt lever.
6. Remove ONLY the steering column LOWER shroud. Refer to Steering Column Trim Covers - Disassemble - Off Vehicle .
7. Remove the SIR coil. Refer to Steering Wheel Inflator Module Coil Replacement .
8. Remove the shaft lock shield and the turn signal cancel cam. Refer to Steering Column Tilt Head Housing - Disassemble - Off Vehicle .
9. Remove the steering column upper shroud FASTENERS ONLY.
10. Remove the park lock cable from the lock module.

Important: The lock bolt has spring tension from the lock bolt spring. Hold the lock bolt while you remove the lock module.

11. Remove the lock module with the ignition switch, the theft deterrent module and the steering column upper shroud. Refer to Electronic Column Lock Module - Disassemble - Off Vehicle .
12. Remove the lock module rear cover in order to gain access to the lock module sector gears.




Important: Make a mark on both of the lock module sector gears (1) in order to ensure proper sector gear timing after the lock module is assembled.

13. Remove the lock module sector gears.



14. Use a small burring tool in order to carefully remove the lock cylinder position tab.
15. Use a small flat-bladed tool in order to press and hold the lock cylinder retainer (1).
16. Remove the lock cylinder from the lock module.
17. Remove all of the metal shavings from the lock module.



18. Record the lock cylinder four-character key code (1) on the lock cylinder.
19. Cut a new key according to the four-character lock cylinder key code. Refer to Key and Lock Cylinder Coding in General Information.
20. Ensure that the new ignition key operates in all of the vehicle lock cylinders.
21. Code the NEW ignition lock cylinder according to the four-character lock cylinder key code. Refer to Key and Lock Cylinder Coding in General Information.

1. Align the marks on the lock module sector gears (1) and install the sector gears.
2. Ensure that the lock module is in the OFF/LOCK position.
3. Insert the ignition key into the NEW ignition lock cylinder.
4. Align the lock cylinder retaining tab and the position tab with the slots in the lock housing.
5. Push the lock cylinder into the lock housing completely.
6. Rotate the lock cylinder to ACC.
7. Ensure that the sector gear arrows point toward each other. If the sector gear arrows do not point toward each other, remove the sector gears and install the sector gears properly.
8. Install lock module rear cover.
9. Push the lock bolt completely into the into the tilt head and hold the lock bolt.
10. Install the lock module with the ignition switch, the theft deterrent module and the steering column upper shroud. Refer to Electronic Column Lock Module - Assemble - Off Vehicle .
11. Install the park lock cable to the lock module.
12. Adjust the park lock cable.
13. Install the steering column lower shroud. Refer to Steering Column Trim Covers - Assemble - Off Vehicle .
14. Install the turn signal cancel cam and the shaft lock shield. Refer to Steering Column Tilt Head Housing - Assemble - Off Vehicle .
15. Install the SIR coil. Refer to Steering Wheel Inflator Module Coil Replacement .
16. Install the steering wheel. Refer to Steering Wheel Replacement .
17. Install the inflator module. Refer to Steering Wheel Inflator Module Replacement .
18. Enable the SIR system. Refer to Enabling the SIR System in SIR.
19. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.