CAMPAIGN: VOLUNTARY EMISSION RECALL CAMP.RELOC. OF EVAP. Pontiac Trans Sport 1998

PRODUCT CAMPAIGNS 98008(A)

THIS BULLETIN SUPERSEDES AND REPLACES CAMPAIGN BULLETIN 98008, DATED FEBRUARY 1998. THIS BULLETIN IS BEING REVISED TO INCLUDE A FULL SIZE TEMPLATE FOR THE SHIELD (FOUND ON PAGE 8). ______________________________________________________________________

PRODUCT CAMPAIGNS 98008(B) AUGUST, 1998

"THIS BULLETIN SUPERSEDES AND REPLACES CAMPAIGN BULLETIN 98008A, DATED FEBRUARY 1998. THIS BULLETIN IS BEING REVISED TO INCLUDE A GMSPO PART NUMBER FOR THE 1/2" OD HOSE COUPLER, 10420878. ALSO, AS A REMINDER TO DEALERS, A SECOND OWNER NOTIFICATION EMPHASIZING THE NEED TO HAVE THE CAMPAIGN COMPLETED IN ORDER TO PREVENT CUSTOMER DISSATISFACTION WITH POSSIBLE ENGINE FAILURES NEXT WINTER HAS BEEN MAILED. ______________________________________________________________________

NOTE: GM OF CANADA VERSION OF 98008 IS BELOW THE US VERSION ______________________________________________________________________

PRODUCT RECALL CAMPAIGN

PRODUCT EMISSION CAMPAIGN

SUBJECT: 98008(B) VOLUNTARY EMISSION RECALL CAMPAIGN - RELOCATION OF EVAPORATIVE EMISSION VENT SOLENOID VALVE ASSEMBLY TO PREVENT WATER FROM BEING DRAWN THROUGH EVAP SYSTEM

MODELS: CERTAIN 1998 CHEVROLET VENTURE; PONTIAC TRANS SPORT; AND OLDSMOBILE SILHOUETTE; (U) VANS EQUIPPED WITH 3.4L ENGINE (RPO LA1, VIN E)

GENERAL MOTORS HAS DECIDED TO CONDUCT A VOLUNTARY EMISSION CAMPAIGN INVOLVING CERTAIN 1998 CHEVROLET VENTURE; PONTIAC TRANS SPORT; OLDSMOBILE SILHOUETTE (U VAN) MODEL VEHICLES EQUIPPED WITH A 3.4L V6 ENGINE (RPO LA1, VIN E) THESE VEHICLES MAY DRAW WATER INTO THE EVAPORATIVE EMISSION CANISTER WHEN DRIVEN IN SLUSHY-SNOW CONDITIONS. THE WATER IS THEN DELIVERED TO THE ENGINE, WHICH CAN RESULT IN SETTING A MIL, MISFIRE, ROUGH IDLE, LACK OF POWER AND, EVENTUALLY, AN ENGINE STALL IF DRIVEABILITY SYMPTOMS AND MIL ARE IGNORED.

TO CORRECT THIS CONDITION, DEALERS ARE TO RELOCATE THE EVAPORATIVE EMISSION CANISTER VENT SOLENOID VALVE ASSEMBLY TO A PROTECTED AREA, AND ALSO ON REAR HEATER, VENTILATION AND AIR CONDITIONING (RPO C34) VEHICLES ONLY, INSTALL A SHIELD UNDER THE ASSEMBLY. DEALERS ARE ALSO REMINDED TO FOLLOW THE SERVICE MANUAL DIAGNOSTICS PROCEDURE IN RESPONSE TO ANY SES LIGHT ILLUMINATED.

VEHICLES INVOLVED

INVOLVED ARE CERTAIN 1998 CHEVROLET VENTURE; PONTIAC TRANS SPORT; AND OLDSMOBILE SILHOUETTE (U VAN) MODEL VEHICLES EQUIPPED WITH A 3.4L ENGINE (RPO LA1, VIN E) AND BUILT WITHIN THE FOLLOWING VIN BREAKPOINTS.

YEAR DIVISION MODEL PLANT CODE FROM THROUGH 1998 CHEVROLET VENTURE DORAVILLE D SOP WD212373 1998 PONTIAC TRANS SPORT DORAVILLE D SOP WD211130 1998 OLDSMOBILE SILHOUETTE DORAVILLE D SOP WD212374

NOTICE: DEALERS SHOULD CONFIRM VEHICLE ELIGIBILITY THROUGH VISS (VEHICLE INFORMATION SERVICE SYSTEM) PRIOR TO BEGINNING CAMPAIGN REPAIRS.

INVOLVED VEHICLES HAVE BEEN IDENTIFIED BY VEHICLE IDENTIFICATION NUMBER. COMPUTER LISTINGS CONTAINING THE COMPLETE VEHICLE IDENTIFICATION NUMBER, CUSTOMER NAME AND ADDRESS DATA HAVE BEEN PREPARED, AND ARE BEING FURNISHED TO INVOLVED DEALERS WITH THE CAMPAIGN BULLETIN. THE CUSTOMER NAME AND ADDRESS DATA FURNISHED WILL ENABLE DEALERS TO FOLLOW-UP WITH CUSTOMERS INVOLVED IN THIS CAMPAIGN. ANY DEALER NOT RECEIVING A COMPUTER LISTING WITH THE CAMPAIGN BULLETIN HAS NO INVOLVED VEHICLES CURRENTLY ASSIGNED.

THESE DEALER LISTINGS MAY CONTAIN CUSTOMER NAMES AND ADDRESSES OBTAINED FROM STATE MOTOR VEHICLE REGISTRATION RECORDS. THE USE OF SUCH MOTOR VEHICLE REGISTRATION DATA FOR ANY OTHER PURPOSE IS A VIOLATION OF LAW IN SEVERAL STATES. ACCORDINGLY, YOU ARE URGED TO LIMIT THE USE OF THIS LISTING TO THE FOLLOW-UP NECESSARY TO COMPLETE THIS CAMPAIGN.

PARTS INFORMATION

THE RELOCATION OF THE EVAPORATIVE EMISSION CANISTER VENT SOLENOID VALVE ASSEMBLY MIGHT REQUIRE UP TO SIX LOCALLY ACQUIRED PARTS UNTIL GMSPO HAS SUFFICIENT QUANTITIES OF SOME PARTS TO SUPPLY THIS CAMPAIGN. PLEASE REFER ALSO TO THE SERVICE PROCEDURE FOR PARTS SPECIFICATIONS.

PART NUMBER DESCRIPTION QUANTITY/ VEHICLE

PART NUMBER DESCRIPTION QUANTITY/ VEHICLE 24575922 OR EQUIVALENT CLAMP, HOSE, SPRING TYPE (PREFERRED) 2 12337828 OR EQUIVALENT SCREW, SELF TAPPING, GALVANIZED 1-5 09438382 OR EQUIVALENT HOSE, 1/2 IN ID X 9 IN LENGTH 1 11501906 OR EQUIVALENT TIE STRAP, 9 IN AS REQUIRED 10420878 OR EQUIVALENT COUPLER, 1/2 IN. OD X 1/2 IN. BARBED, BRASS OR NYLON 1

OBTAINED LOCALLY (FOR REAR HVAC ONLY) SHIELD, 6 IN. X 6 IN. GALVANIZED OR ALUMINUM SHEET METAL1

CUSTOMER NOTIFICATION

CUSTOMERS WILL BE NOTIFIED OF THIS CAMPAIGN ON THEIR VEHICLES BY GENERAL MOTORS (SEE COPY OF TYPICAL DIVISIONAL CUSTOMER LETTER INCLUDED WITH THIS BULLETIN - ACTUAL DIVISIONAL LETTER MAY VARY SLIGHTLY).

IN ORDER TO ENSURE FULL PROTECTION UNDER THE EMISSION WARRANTY, AND THE RIGHT TO PARTICIPATE IN FUTURE RECALLS, THE CUSTOMER NOTIFICATION LETTER RECOMMENDS THAT CUSTOMERS HAVE THEIR VEHICLES SERVICED AS SOON AS POSSIBLE. IT ALSO ADVISES THAT FAILURE TO DO SO COULD LEGALLY BE DETERMINED TO BE LACK OF PROPER MAINTENANCE. THE VEHICLE MAY FAIL A STATE OR LOCAL EMISSION INSPECTION TEST IF THE RECALL WORK IS NOT COMPLETED.

DEALER CAMPAIGN RESPONSIBILITY

ALL UNSOLD NEW VEHICLES IN DEALERS' POSSESSION AND SUBJECT TO THIS CAMPAIGN MUST BE HELD AND INSPECTED/REPAIRED PER THE SERVICE PROCEDURE OF THIS CAMPAIGN BULLETIN BEFORE CUSTOMERS TAKE POSSESSION OF THESE VEHICLES.

DEALERS ARE TO SERVICE ALL VEHICLES SUBJECT TO THIS CAMPAIGN AT NO CHARGE TO CUSTOMERS, REGARDLESS OF MILEAGE, AGE OF VEHICLE, OR OWNERSHIP, FROM THIS TIME FORWARD.

CUSTOMERS WHO HAVE RECENTLY PURCHASED VEHICLES SOLD FROM YOUR VEHICLE INVENTORY, AND FOR WHICH THERE IS NO CUSTOMER INFORMATION INDICATED ON THE DEALER LISTING, ARE TO BE CONTACTED BY THE DEALER. ARRANGEMENTS ARE TO BE MADE TO MAKE THE REQUIRED CORRECTION ACCORDING TO THE INSTRUCTIONS CONTAINED IN THIS BULLETIN. THIS COULD BE DONE BY MAILING TO SUCH CUSTOMERS A COPY OF THE APPROPRIATE DIVISIONAL CUSTOMER LETTER ACCOMPANYING THIS BULLETIN. CAMPAIGN FOLLOW-UP CARDS SHOULD NOT BE USED FOR THIS PURPOSE, SINCE THE CUSTOMER MAY NOT AS YET HAVE RECEIVED THE NOTIFICATION LETTER.

IN SUMMARY, WHENEVER A VEHICLE SUBJECT TO THIS CAMPAIGN ENTERS YOUR VEHICLE INVENTORY, OR IS IN YOUR DEALERSHIP FOR SERVICE IN THE FUTURE, PLEASE TAKE THE STEPS NECESSARY TO BE SURE THE CAMPAIGN CORRECTION HAS BEEN MADE BEFORE SELLING OR RELEASING THE VEHICLE.

WHEN A CALIFORNIA EMISSIONS CAMPAIGN IS COMPLETED BY A GM DEALER, THE DEALER MUST PROVIDE THE VEHICLE OWNER A "PROOF OF CORRECTION CERTIFICATE" WHICH THE OWNER MAY NEED TO PRESENT TO THE CALIFORNIA DEPARTMENT OF MOTOR VEHICLES (DMV) WHEN RENEWING THEIR VEHICLE REGISTRATION. WITHOUT THIS CORRECTION CERTIFICATE, THE OWNER MAY BE UNABLE TO RENEW THEIR VEHICLE REGISTRATION.

ADDITIONAL CERTIFICATES CAN BE OBTAINED, AT NO CHARGE, FROM VISPAC, INCORPORATED BY CALLING 1-800-269-5100, MONDAY THROUGH FRIDAY, 8:00 A.M. TO 4:30 P.M. EASTERN STANDARD TIME. ASK FOR GM ITEM NUMBER 1825 WHEN ORDERING.

SERVICE PROCEDURE (PROCEDURE TO MOVE CANISTER SOLENOID AND ALSO ON REAR HVAC VEHICLES ONLY, RPO C34, INSTALL SHIELD)

1. HOIST VEHICLE.

2. DISCONNECT THE WIRE HARNESS FROM THE CANISTER SOLENOID. DISCONNECT THE TWO SMALL VACUUM LINES AND ONE LARGE VACUUM LINE FROM THE CANISTER, AS SHOWN IN FIGURE 1. REMOVE THE CANISTER AND BRACKET ASSEMBLY.

3. REMOVE THE CANISTER AND THE CANISTER SOLENOID FROM THE BRACKET. LEAVE THE VACUUM HOSE ATTACHED TO THE SOLENOID.

4. CUT THE BRACKET AS SHOWN IN FIGURE 2. THE CUT-OFF PIECE WILL BE USED TO MAKE A NEW MOUNTING BRACKET FOR THE SOLENOID. FLATTEN THE BRACKET, THEN REBEND IN THE OPPOSITE DIRECTION, WITH THE NEW BEND LINE 1/4" (6 MM) UP FROM THE ORIGINAL BEND LINE.

5. MOUNT THE CANISTER BACK INTO THE ORIGINAL BRACKET, AND REINSTALL. REATTACH THE TWO SMALL VACUUM LINES.

6. DRILL A 1/4" (6.5 MM) HOLE IN THE BRACKET, IN THE CENTER OF THE MOUNTING LEG. CLIP THE SOLENOID ONTO THE RE-FORMED BRACKET. REMOVE THE VACUUM HOSE, THEN ATTACH THE OPPOSITE END OF THE HOSE TO THE SOLENOID. SECURE WITH THE EXISTING HOSE CLAMP.

7. HOLD THE BRACKET IN PLACE, IN THE AREA SHOWN IN FIGURE 3. THE HOLE IN THE BRACKET SHOULD BE JUST BEHIND THE FUEL TANK STRAP HOLE. MARK THE HOLE LOCATION, THEN DRILL A 13/64" (5.0 MM) HOLE IN THE FRAME. MOUNT THE SOLENOID USING A SELF-TAPPING, GALVANIZED SCREW, P/N 12337828 OR EQUIVALENT. THE HOSE SHOULD BE FACING THE REAR OF THE VEHICLE, AND LOOP BACK TOWARD THE FRONT, INSIDE THE FUEL TANK STRAP.

NOTE: IF THE VEHICLE HAS REAR AIR CONDITIONING (RPO C34), FOLLOW STEP 8 TO FABRICATE AND ATTACH THE SHIELD SHOWN IN FIGURE 4. IF THE VEHICLE DOES NOT HAVE REAR AIR CONDITIONING (RPO C34), PROCEED TO STEP 9.

NOTE: IF THE VEHICLE IS EQUIPPED WITH OPTIONAL REAR AIR CONDITIONING (RPO C34), THE REFRIGERANT LINES WILL BE DIRECTLY BELOW THE NEW SOLENOID LOCATION. UNLATCH THE ATTACHING CLIPS IN FRONT OF THE SOLENOID LOCATION TO ALLOW MOVEMENT OF THE PIPES.

CAUTION:

USE OF LEATHER GLOVES WHEN CUTTING AND INSTALLING THE SHEET METAL SHIELD IS RECOMMENDED TO AVOID PERSONAL INJURY.

8. REAR HVAC VEHICLES ONLY (RPO C34): OBTAIN LOCALLY A PIECE OF FLAT, GALVANIZED SHEET METAL (HEATING DUCT MATERIAL WORKS WELL), OR SHEET ALUMINUM, ABOUT 6" X 6" (150 MM X 150 MM). USING FIGURE 4, MAKE A HEAVY CARDBOARD TEMPLATE. USE THE TEMPLATE TO TRACE THE PATTERN ON THE SHEET METAL, THEN CUT OUT THE SHIELD. CREASE AS SHOWN TO ALLOW WATER TO DRAIN. SET THE PART ON A TABLE EDGE, AND BEND DOWN ABOUT 1/2" (12 MM), JUST ENOUGH TO CREASE THE METAL. DRILL FOUR (4) 1/4" (6.5 MM) HOLES WHERE SHOWN. DO A TRIAL FIT, AND SHAPE AS NEEDED TO PROVIDE CLEARANCE AND MAKE A TIGHT FIT TO THE FRONT SIDE. HOLD IN PLACE AND MARK THE FOUR (4) SCREW LOCATIONS. DRILL FOUR (4) 13/64" (5.0 MM) HOLES. ATTACH WITH FOUR (4) SELF-TAPPING GALVANIZED SHEET METAL SCREWS, P/N 12337828 OR EQUIVALENT. RE- CLIP THE REFRIGERANT PIPES IN PLACE. CAREFULLY CHECK TO INSURE THAT THE PIPES DO NOT RUB ON THE BRACKET, THE SOLENOID, OR THE SHIELD.

9. INSERT A 1/2" OD X1/2" BRASS OR NYLON COUPLING (OBTAIN LOCALLY) INTO THE VACUUM HOSE, THEN ATTACH 9" (225 MM) OF NEW 1/2" ID HOSE, P/N 09438382 OR EQUIVALENT, TO THE COUPLING. USE TWO CLAMPS, P/N 24575922 OR EQUIVALENT, TO SECURE THE HOSE TO THE COUPLING. ATTACH THE HOSE TO THE CANISTER, AND USE THE EXISTING HOSE CLAMP TO SECURE IT.

10. REMOVE THE WIRE HARNESS FROM THE CLIP ON THE FUEL TANK. PLUG THE CONNECTOR INTO THE SOLENOID. LOOP THE EXCESS HARNESS TOWARD THE REAR OF THE VEHICLE, AND SECURE TO THE EXISTING HARNESS WITH TIE STRAPS, P/N 11501906 OR EQUIVALENT.

11. LOWER THE VEHICLE.

12. INSTALL GM CAMPAIGN IDENTIFICATION LABEL.

13. CALIFORNIA DEALERS ONLY, PROVIDE OWNER WITH A "VEHICLE EMISSION RECALL PROOF OF CORRECTION" CERTIFICATE.

FIGURE 1. CANISTER ASSEMBLY WITH HOSES

FIGURE 2. MAKING THE BRACKET

FIGURE 3. LOCATION OF SOLENOID

FIGURE 4. TEMPLATE FOR SHIELD

IMPORTANT: CORRECT ANY SES LIGHT INDICATION OR DRIVEABILITY COMPLAINT USING APPROPRIATE SERVICE MANUAL PROCEDURE. AS NEEDED, SUBMIT NORMAL WARRANTY CLAIMS USING PUBLISHED LABOR TIME GUIDE OPERATIONS FOR REPAIR REIMBURSEMENT.

CAMPAIGN IDENTIFICATION LABEL

EACH VEHICLE CORRECTED IN ACCORDANCE WITH THE INSTRUCTIONS OUTLINED IN THIS PRODUCT CAMPAIGN BULLETIN WILL REQUIRE A "CAMPAIGN IDENTIFICATION LABEL". EACH LABEL PROVIDES A SPACE TO INCLUDE THE CAMPAIGN NUMBER AND THE FIVE (5) DIGIT DEALER CODE OF THE DEALER PERFORMING THE CAMPAIGN SERVICE. THIS INFORMATION MAY BE INSERTED WITH A TYPEWRITER OR A BALL POINT PEN.

EACH "CAMPAIGN IDENTIFICATION LABEL" IS TO BE LOCATED ON THE RADIATOR CORE SUPPORT IN AN AREA WHICH WILL BE VISIBLE WHEN THE VEHICLE IS BROUGHT IN BY THE CUSTOMER FOR PERIODIC SERVICING. WHEN INSTALLING THE CAMPAIGN IDENTIFICATION LABEL, BE SURE TO PULL THE TAB TO ALLOW ADHESION OF THE CLEAR PROTECTIVE COVERING. ADDITIONAL CAMPAIGN IDENTIFICATION LABELS CAN BE OBTAINED FROM VISPAC INCORPORATED BY CALLING 1-800-269-5100 (MONDAY-FRIDAY, 8:00 A.M. TO 4:30 P.M. EST). ASK FOR ITEM NUMBER S-1015 WHEN ORDERING.

APPLY THE "CAMPAIGN IDENTIFICATION LABEL" ONLY ON A CLEAN, DRY SURFACE.

CLAIM INFORMATION

SUBMIT A PRODUCT CAMPAIGN CLAIM WITH THE INFORMATION INDICATED BELOW:

PART FAILED PARTS LABOR LABOR NET REPAIR PERFORMED COUNT PART NO. ALLOW CC-FC OP * HOURS ITEM

RELOCATE EVAP VENT VALVE ONLY 0 N/A N/A MA-96 V0137 0.5 $7.00

RELOCATE EVAP VENT VALVE AND FABRICATE /INSTALL SNOW SHIELD (VEHICLES WITH REAR HVAC ONLY) 0 N/A N/A MA-96 V0136 0.7 $9.50

* FOR CAMPAIGN ADMINISTRATIVE ALLOWANCE, ADD 0.1 HOURS TO THE "LABOR HOURS".

** THE AMOUNT IDENTIFIED IN THE "NET ITEM" COLUMN REPRESENTS THE SUM TOTAL OF ANY COMBINATION OF PARTS ORDERED WITH CURRENT GMSPO DEALER NET PRICE PLUS 40% AND LOCALLY ACQUIRED PARTS NEEDED TO COMPLETE THE RELOCATION WORK.

REFER TO THE GENERAL MOTORS CORPORATION CLAIMS PROCESSING MANUAL FOR DETAILS ON PRODUCT CAMPAIGN CLAIM SUBMISSION.

FIGURES: 5

Object Number: 335942 Size: MF

Object Number: 335944 Size: MF

Object Number: 335946 Size: MF

Object Number: 335948 Size: LF

GM BULLETINS ARE INTENDED FOR USE BY PROFESSIONAL TECHNICIANS, NOT A "DO-IT-YOURSELFER". THEY ARE WRITTEN TO INFORM THESE TECHNICIANS OF CONDITIONS THAT MAY OCCUR ON SOME VEHICLES, OR TO PROVIDE INFORMATION THAT COULD ASSIST IN THE PROPER SERVICE OF A VEHICLE. PROPERLY TRAINED TECHNICIANS HAVE THE TOOLS, EQUIPMENT, SAFETY INSTRUCTIONS, AND KNOW-HOW TO DO A JOB PROPERLY AND SAFELY. IF A CONDITION IS DESCRIBED, DO NOT ASSUME THAT THE BULLETIN APPLIES TO YOUR VEHICLE, OR THAT YOUR VEHICLE WILL HAVE THAT CONDITION. SEE YOUR DEALER/RETAILER FOR INFORMATION ON WHETHER YOUR VEHICLE MAY BENEFIT FROM THE INFORMATION.

WE SUPPORT VOLUNTARY TECHNICIAN CERTIFICATION FEBRUARY, 1998

DEAR CHEVROLET, PONTIAC, OR OLDSMOBILE CUSTOMER:

THIS NOTICE IS SENT TO INFORM YOU THAT GENERAL MOTORS IS CONDUCTING A CUSTOMER SATISFACTION RECALL CAMPAIGN, INVOLVING AN EMISSION COMPONENT, THAT INCLUDES YOUR VEHICLE.

REASON FOR RECALL: GENERAL MOTORS HAS DETERMINED THAT CERTAIN 1998 CHEVROLET VENTURE; PONTIAC TRANS SPORT; AND OLDSMOBILE SILHOUETTE MODEL VEHICLES EQUIPPED WITH A 3.4L V6 ENGINE (RPO LA1, VIN E) MAY DRAW WATER INTO THE EVAPORATIVE EMISSION CANISTER WHEN DRIVEN IN SLUSHY-SNOW CONDITIONS. THIS CAN RESULT IN SETTING A MIL (SERVICE ENGINE SOON), MISFIRE, ROUGH IDLE, LACK OF POWER AND, EVENTUALLY, AN ENGINE STALL IF DRIVEABILITY SYMPTOMS AND MIL (SERVICE ENGINE SOON) ARE IGNORED.

WHAT WILL BE DONE: TO PREVENT THE POSSIBILITY OF THIS CONDITION OCCURRING, THE EVAPORATIVE EMISSION CANISTER VENT SOLENOID VALVE ASSEMBLY, LOCATED UNDER THE VEHICLE, WILL BE RELOCATED TO A PROTECTED AREA. ALSO, ONLY ON VEHICLES WITH THE REAR HEATER, VENTILATION AND AIR CONDITIONING OPTION, A SHIELD WILL BE INSTALLED UNDER THE RELOCATED ASSEMBLY.

CONTACTING YOUR DEALER: PLEASE CONTACT YOUR DEALER AS SOON AS POSSIBLE TO ARRANGE A SERVICE DATE. INSTRUCTIONS FOR MAKING THIS CORRECTION HAVE BEEN SENT TO YOUR DEALER. PLEASE ASK YOUR DEALER IF YOU WISH TO KNOW HOW MUCH TIME WILL BE NEEDED TO SCHEDULE, PROCESS AND REPAIR YOUR VEHICLE.

IF YOU EXPERIENCE ANY TROUBLE SCHEDULING YOUR VEHICLE OR YOU HAVE ANY QUESTIONS REGARDING THIS RECALL ACTION, PLEASE CONTACT THE CUSTOMER ASSISTANCE CENTER AT THE NUMBER BELOW:

DIVISION CUSTOMER ASSISTANCE CENTER TELEPHONE NUMBER DEAF, HEARING IMPAIRED OR SPEECH IMPAIRED *

CHEVROLET PONTIAC OLDSMOBILE 1-800-222-1020 1-800-762-2737 1-800-442-6537 1-800-833-2439 1-800-833-7668 1-800-833-6537

* UTILIZES TELECOMMUNICATION DEVICES FOR THE DEAF/TEXT TELEPHONES (TDD/TTY)

CUSTOMER REPLY CARD: THE ENCLOSED CUSTOMER REPLY CARD IDENTIFIES YOUR VEHICLE. PRESENTATION OF THIS CARD TO YOUR DEALER WILL ASSIST IN MAKING THE NECESSARY CORRECTION IN THE SHORTEST POSSIBLE TIME. IF YOU NO LONGER OWN THIS VEHICLE, PLEASE LET US KNOW BY COMPLETING THE POSTAGE PAID REPLY CARD AND RETURNING IT TO US.

COURTESY TRANSPORTATION: <USE THIS SECTION ONLY WHEN APPLICABLE> YOUR DEALER WILL PROVIDE YOU WITH SHUTTLE SERVICE OR SOME OTHER FORM OF COURTESY TRANSPORTATION, IF REQUIRED, WHILE YOUR VEHICLE IS AT THE DEALERSHIP FOR THIS REPAIR. PLEASE REFER TO YOUR OWNER'S MANUAL AND YOUR DEALER FOR DETAILS ON COURTESY TRANSPORTATION.

EMISSION LAW INFORMATION: IN ORDER TO ENSURE YOUR FULL PROTECTION UNDER THE EMISSION WARRANTY MADE APPLICABLE TO YOUR VEHICLE BY FEDERAL LAW, AND YOUR RIGHT TO PARTICIPATE IN FUTURE RECALLS, IT IS RECOMMENDED THAT YOU HAVE YOUR VEHICLE SERVICED AS SOON AS POSSIBLE. FAILURE TO DO SO COULD LEGALLY BE DETERMINED TO BE LACK OF PROPER MAINTENANCE OF YOUR VEHICLE. ALSO YOUR VEHICLE MAY FAIL A STATE OR LOCAL EMISSION INSPECTION IF THE RECALL IS NOT ACCOMPLISHED.

[cent ]USE THE FOLLOWING BOXED INFORMATION ONLY IF CALIFORNIA VEHICLES ARE INVOLVED.|

IMPORTANT MESSAGE FOR CALIFORNIA RESIDENTS

THE CALIFORNIA AIR RESOURCE BOARD (CARB) REQUIRES VEHICLE EMISSION RECALL CAMPAIGNS BE COMPLETED PRIOR TO CALIFORNIA REGISTRATION RENEWAL. UNCORRECTED EMISSION RECALL CAMPAIGNS WILL RESULT IN THE INABILITY TO RENEW YOUR CALIFORNIA VEHICLE REGISTRATION.

AT THE TIME OF EMISSION CAMPAIGN COMPLETION, YOUR CALIFORNIA DEALER WILL ISSUE A "PROOF OF CORRECTION CERTIFICATE". KEEP THIS CERTIFICATE AND, IF REQUIRED, PRESENT IT TO THE DEPARTMENT OF MOTOR VEHICLES WHEN RENEWING YOUR CALIFORNIA REGISTRATION AS PROOF OF CAMPAIGN COMPLETION.

WE ARE SORRY TO CAUSE YOU THIS INCONVENIENCE; HOWEVER, WE HAVE TAKEN THIS ACTION IN THE INTEREST OF YOUR CONTINUED SATISFACTION WITH OUR PRODUCT.

CHEVROLET, PONTIAC-GMC, OR OLDSMOBILE DIVISION

GENERAL MOTORS CORPORATION

ENCLOSURE

TEMPLATE FOR SHIELD

ACTUAL SIZE SHOWN 152 MM 133 MM (6.00 IN X 5.25 IN)

********************************************************************** *** CANADIAN VERSION *** **********************************************************************

PRODUCT CAMPAIGNS 98008 FEBRUARY 1998

PRODUCT RECALL CAMPAIGN

PRODUCT EMISSION CAMPAIGN

SUBJECT: CAMPAIGN 98008 RELOCATION OF EVAPORATIVE EMISSION VENT SOLENOID VALVE ASSEMBLY TO PREVENT WATER FROM BEING DRAWN THROUGH EVAP SYSTEM

MODELS: 1998 CHEVROLET VENTURE AND PONTIAC TRANS SPORT (U VAN) MODEL VEHICLES EQUIPPED WITH 3.4L ENGINE (RPO LA1, VIN E)

DEFECT INVOLVED

GENERAL MOTORS OF CANADA LIMITED HAS DECIDED THAT CERTAIN 1998 CHEVROLET VENTURE AND PONTIAC TRANS SPORT (U VAN) MODEL VEHICLES EQUIPPED WITH A 3.4L V6 ENGINE (RPO LA1, VIN E) MAY DRAW WATER INTO THE EVAPORATIVE EMISSION CANISTER WHEN DRIVEN IN SLUSHY-SNOW CONDITIONS. THE WATER IS THEN DELIVERED TO THE ENGINE, WHICH CAN RESULT IN SETTING AN MIL, MISFIRE, ROUGH IDLE, LACK OF POWER AND, EVENTUALLY, AN ENGINE STALL IF DRIVEABILITY SYMPTOMS AND MIL ARE IGNORED.

VEHICLES INVOLVED

INVOLVED ARE CERTAIN 1998 CHEVROLET VENTURE AND PONTIAC TRANS SPORT (U VAN) MODEL VEHICLES EQUIPPED WITH A 3.4L ENGINE (RPO LA1, VIN E) AND BUILT WITHIN THE FOLLOWING VIN BREAKPOINTS:

YEAR DIVISION MODEL PLANT CODE FROM THROUGH

1998 CHEVROLET VENTURE DORAVILLE D SOP WD212373 1998 PONTIAC TRANS SPORT DORAVILLE D SOP WD211130

NOTE: PLEASE CHECK DCS SCREEN 445 OR YOUR V.I.N. LISTING BEFORE PERFORMING CAMPAIGN TO ENSURE THAT THE VEHICLE IS AFFECTED. ONLY AFFECTED VIN'S WILL BE PAID.

THESE DEALER LISTINGS MAY CONTAIN CUSTOMER NAMES AND ADDRESSES OBTAINED FROM THE INTER-PROVINCIAL RECORDS. THE USE OF SUCH MOTOR VEHICLE REGISTRATION DATA FOR ANY OTHER PURPOSE IS A VIOLATION OF PROVINCIAL LAWS. ACCORDINGLY, YOU ARE URGED TO LIMIT THE USE OF THIS LISTING TO THE FOLLOW-UP NECESSARY TO COMPLETE THIS CAMPAIGN.

PARTS INFORMATION

THE RELOCATION OF THE EVAPORATIVE EMISSION CANISTER VENT SOLENOID VALVE ASSEMBLY MAY REQUIRE UP TO FIVE (5) LOCALLY ACQUIRED PARTS UNTIL SPO HAS SUFFICIENT QUANTITIES OF PARTS TO SUPPLY THIS CAMPAIGN. PLEASE REFER TO THE SERVICE PROCEDURE FOR PARTS SPECIFICATIONS.

PART NUMBER DESCRIPTION QUANTITY/VEHICLE

24575922 OR EQUIVALENT CLAMP, HOSE, SPRING TYPE (PREFERRED) 2

12337828 OR EQUIVALENT SCREW, SELF TAPPING, GALVANIZED 1-5

9438382 OR EQUIVALENT HOSE, 12MM ID X 225MM LENGTH (1/2 IN. ID X 9 IN.) 1

11501906 OR EQUIVALENT TIE STRAP, 225MM (9 IN.) AS REQUIRED

OBTAINED LOCALLY COUPLER, 12MM OD X 12MM (1/2 IN. OD X 1/2 IN.) BARBED, BRASS OR NYLON 1

OBTAINED LOCALLY (FOR REAR HVAC ONLY) SHIELD, 150MM X 150MM (6 IN. X 6 IN.) GALVANIZED OR ALUMINUM SHEET METAL 1

CUSTOMER NOTIFICATION

ALL CUSTOMERS OF RECORD AT THE TIME OF CAMPAIGN RELEASE ARE SHOWN ON THE ATTACHED COMPUTER LISTING AND HAVE BEEN NOTIFIED BY FIRST CLASS MAIL FROM GENERAL MOTORS (SEE COPY OF CUSTOMER LETTER INCLUDED WITH THIS BULLETIN).

IN ORDER TO ENSURE FULL PROTECTION UNDER THE EMISSION WARRANTY, AND THE RIGHT TO PARTICIPATE IN FUTURE RECALL, THE CUSTOMER NOTIFICATION LETTER RECOMMENDS THAT CUSTOMERS HAVE THEIR VEHICLES SERVICED AS SOON AS POSSIBLE. IT ALSO ADVISES THAT FAILURE TO DO SO COULD LEGALLY BE DETERMINED TO BE LACK OF PROPER MAINTENANCE, AND THAT THE VEHICLE MAY FAIL A STATE OR LOCAL EMISSION INSPECTION TEST IF THE RECALL WORK IS NOT COMPLETED. ADDITIONALLY, IF THE DEALER FINDS THAT THE EMISSION SYSTEM HAS BEEN INTENTIONALLY DISABLED, THE LETTER EXPLAINS THAT THE COST OF SYSTEM RESTORATION, SO THAT IT WILL FUNCTION AS DESIGNED, IS THE RESPONSIBILITY OF THE CUSTOMER.

DEALER CAMPAIGN RESPONSIBILITY

ALL UNSOLD NEW VEHICLES IN DEALER'S POSSESSION AND SUBJECT TO THIS CAMPAIGN MUST BE HELD AND INSPECTED/REPAIRED PER THE SERVICE PROCEDURE OF THIS CAMPAIGN BULLETIN BEFORE CUSTOMERS TAKE POSSESSION OF THESE VEHICLES.

DEALERS ARE TO SERVICE ALL VEHICLES SUBJECT TO THIS CAMPAIGN AT NO CHARGE TO CUSTOMERS, REGARDLESS OF MILEAGE, AGE OF VEHICLE, OR OWNERSHIP, FROM THIS TIME FORWARD.

IN SUMMARY, WHENEVER A VEHICLE SUBJECT TO THIS CAMPAIGN ENTERS YOUR VEHICLE INVENTORY, OR IS IN YOUR DEALERSHIP FOR SERVICE IN THE FUTURE, YOU MUST TAKE THE STEPS NECESSARY TO BE SURE THE CAMPAIGN CORRECTION HAS BEEN MADE BEFORE SELLING OR RELEASING THE VEHICLE.

SERVICE PROCEDURE

(PROCEDURE TO MOVE CANISTER SOLENOID AND ALSO ON REAR HVAC VEHICLES ONLY, RPO C34, INSTALL SHIELD)

1. HOIST VEHICLE.

3. REMOVE THE CANISTER AND THE CANISTER SOLENOID FROM THE BRACKET. LEAVE THE VACUUM HOSE ATTACHED TO THE SOLENOID.

5. MOUNT THE CANISTER BACK INTO THE ORIGINAL BRACKET, AND REINSTALL. REATTACH THE TWO SMALL VACUUM LINES.

6. DRILL A 6MM (1/4") HOLE IN THE BRACKET, IN THE CENTRE OF THE MOUNTING LEG. CLIP THE SOLENOID ONTO THE RE-FORMED BRACKET. REMOVE THE VACUUM HOSE, THEN ATTACH THE OPPOSITE END OF THE HOSE TO THE SOLENOID. SECURE WITH THE EXISTING HOSE CLAMP.

7. HOLD THE BRACKET IN PLACE, IN THE AREA SHOWN IN FIGURE 3. THE HOLE IN THE BRACKET SHOULD BE JUST BEHIND THE FUEL TANK STRAP HOLE. MARK THE HOLE LOCATION, THEN DRILL A 5MM (13/64") HOLE IN THE FRAME. MOUNT THE SOLENOID USING A SELF-TAPPING, GALVANIZED SCREW, P/N 12337828, OR EQUIVALENT. THE HOSE SHOULD BE FACING THE REAR OF THE VEHICLE, AND LOOP BACK TOWARD THE FRONT, INSIDE THE FUEL TANK STRAP.

NOTE: IF THE VEHICLE HAS REAR AIR CONDITIONING (RPO C34), FOLLOW STEP 8 TO FABRICATE AND ATTACH THE SHIELD SHOWN IN FIGURE 4. IF THE VEHICLE DOES NOT HAVE REAR AIR CONDITIONING (RPO C34), PROCEED TO STEP 9.

NOTE: IF THE VEHICLE IS EQUIPPED WITH OPTIONAL REAR AIR CONDITIONING (RPO C34), THE REFRIGERANT LINES WILL BE DIRECTLY BELOW THE NEW SOLENOID LOCATION. UNLATCH THE ATTACHING CLIPS IN FRONT OF THE SOLENOID LOCATION TO ALLOW MOVEMENT OF THE PIPES.

CAUTION:

USE OF LEATHER GLOVES WHEN CUTTING AND INSTALLING THE SHEET METAL SHIELD IS RECOMMENDED TO AVOID PERSONAL INJURY.

8. REAR HVAC VEHICLES ONLY (RPO C34): OBTAIN LOCALLY, A PIECE OF FLAT, GALVANIZED SHEET METAL (HEATING DUCT MATERIAL WORKS WELL), OR SHEET ALUMINUM, ABOUT 150MM X 150MM (6" X 6"). USING FIGURE 4, MAKE A HEAVY CARDBOARD TEMPLATE. USE THE TEMPLATE TO TRACE THE PATTERN ON THE SHEET METAL, THEN CUT OUT THE SHIELD. CREASE AS SHOWN TO ALLOW WATER TO DRAIN. SET THE PART ON A TABLE EDGE, AND BEND DOWN ABOUT 12MM (1/2"), JUST ENOUGH TO CREASE THE METAL. DRILL FOUR (4) 6MM (1/4") HOLES WHERE SHOWN. DO A TRIAL FIT, AND SHAPE AS NEEDED TO PROVIDE CLEARANCE AND MAKE A TIGHT FIT TO THE FRONT SIDE. HOLD IN PLACE AND MARK THE FOUR (4) SCREW LOCATIONS. DRILL FOUR (4) 5MM (13/64") HOLES. ATTACH WITH FOUR (4) SELF-TAPPING GALVANIZED SHEET METAL SCREWS, P/N 12337828 OR EQUIVALENT. RE-CLIP THE REFRIGERANT PIPES IN PLACE. CAREFULLY CHECK TO ENSURE THAT THE PIPES DO NOT RUB ON THE BRACKET, THE SOLENOID, OR THE SHIELD.

9. INSERT A 12MM OD X 12MM (1/2" OD X 1/2") COUPLING (OBTAIN LOCALLY) INTO THE VACUUM HOSE, THEN ATTACH 225MM (9") OF NEW 12MM ID (1/2") HOSE (P/N 9438382 OR EQUIVALENT) TO THE COUPLING. USE TWO CLAMPS (P/N 24575922 OR EQUIVALENT), TO SECURE THE HOSE TO THE COUPLING. ATTACH THE HOSE TO THE CANISTER, AND USE THE EXISTING HOSE CLAMP TO SECURE IT.

11. LOWER THE VEHICLE.

12. INSTALL CAMPAIGN IDENTIFICATION LABEL.

FIGURE 1. CANISTER ASSEMBLY WITH HOSES

FIGURE 2. MAKING THE BRACKET

FIGURE 3. LOCATION OF SOLENOID

FIGURE 4. TEMPLATE FOR SHIELD

IMPORTANT: CORRECT ANY SES LIGHT INDICATION OR DRIVEABILITY COMPLAINT USING APPROPRIATE SERVICE MANUAL PROCEDURE. AS NEEDED, SUBMIT NORMAL WARRANTY CLAIMS USING PUBLISHED LABOUR TIME GUIDE OPERATIONS FOR REPAIR REIMBURSEMENT.

CAMPAIGN IDENTIFICATION LABEL

EACH VEHICLE CORRECTED IN ACCORDANCE WITH THE INSTRUCTIONS OUTLINED IN THIS PRODUCT CAMPAIGN BULLETIN WILL REQUIRE A "CAMPAIGN IDENTIFICATION LABEL." EACH LABEL PROVIDES A SPACE TO INCLUDE THE CAMPAIGN NUMBER AND THE FIVE (5) DIGIT DEALER CODE OF THE DEALER PERFORMING THE CAMPAIGN SERVICE. THIS INFORMATION MAY BE INSERTED WITH A TYPEWRITER OR A BALL POINT PEN.

INSERT CAMPAIGN NUMBER

INSERT DEALER CODE

EACH "CAMPAIGN IDENTIFICATION LABEL" IS TO BE LOCATED ON THE RADIATOR CORE SUPPORT IN AN AREA WHICH WILL BE VISIBLE WHEN THE VEHICLE IS BROUGHT IN BY THE CUSTOMER FOR PERIODIC SERVICING. ADDITIONAL CAMPAIGN IDENTIFICATION LABELS CAN BE OBTAINED FROM DGN BY CALLING 1-800-668-5539 (MONDAY-FRIDAY, 8:00 A.M. TO 5:00 P.M. EST). ASK FOR ITEM NUMBER GMP 91 WHEN ORDERING.

APPLY THE "CAMPAIGN IDENTIFICATION LABEL" ONLY ON A CLEAN, DRY SURFACE.

CLAIM INFORMATION

SUBMIT A PRODUCT CAMPAIGN CLAIM WITH THE INFORMATION INDICATED BELOW:

PART FAILED PARTS LABOR LABOR NET REPAIR PERFORMED COUNT PART NO. ALLOW CC-FC OP * HOURS ITEM

RELOCATE EVAPORATIVE VENT VALVE ONLY -- -- -- MA-96 V0136 0.5 $10.50

RELOCATE EVAPORATIVE VENT VALVE AND FABRICATE/INSTALL SNOW SHIELD (VEHICLES WITH REAR HVAC ONLY) -- -- -- MA-96 V0137 0.7 $15.00

* FOR CAMPAIGN ADMINISTRATIVE ALLOWANCE, ADD 0.1 HOURS TO THE "LABOUR HOURS".

** THE AMOUNT IDENTIFIED IN THE "NET ITEM" COLUMN REPRESENTS THE SUM TOTAL OF ANY COMBINATION OF PARTS ORDERED WITH CURRENT GMSPO DEALER NET PRICE PLUS 40%, AND FOR LOCALLY ACQUIRED PARTS NEEDED TO COMPLETE THE RELOCATION WORK.

REFER TO THE GENERAL MOTORS CLAIMS PROCESSING MANUAL FOR DETAILS ON PRODUCT CAMPAIGN CLAIM SUBMISSION.

WE SUPPORT VOLUNTARY TECHNICIAN CERTIFICATION