Auxiliary Intake Air Control Solenoid Inspection with Scan Tool
The auxiliary intake air control solenoid is operated by the powertrain control
module (PCM). The PCM supplies a ground path to the solenoid control circuit using
an internal solid state device called a driver. When the PCM commands the solenoid
ON, the voltage on the control circuit should be near zero or low. When the PCM commands
the solenoid OFF, the voltage on the control circuit should be near battery voltage
or high. When the solenoid is energized, manifold vacuum is applied to the vacuum
motor and the auxiliary inlet air duct door is closed.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
-
This step verifies that the vent port of the solenoid
is open.
-
This step verifies that the vent port of the solenoid
is now closed.
-
This step tests the control circuit of the solenoid.
Step
| Action
| Value(s)
| Yes
| No
|
Schematic Reference:
Engine Controls Schematics
|
1
|
- Turn OFF the ignition.
- Disconnect the electrical connector from the auxiliary intake air control
solenoid.
- Measure the resistance of the solenoid using a DMM.
Is the resistance within the specified range?
| 37-44 ohms at 20°C (68°F)
| Go to
Step 2
| Go to
Step 10
|
2
|
- Disconnect the two vacuum hoses from the intake air control solenoid.
- Connect a
J 23738-A
Hand
Vacuum Pump to the inboard port of the intake air control solenoid.
- Plug the outboard port of the intake air control solenoid.
- Observe the vacuum pump gage while attempting to apply the specified value
of vacuum.
Did the vacuum indicated by the vacuum pump remain at zero?
| 51 kPa (15 in Hg)
| Go to
Step 3
| Go to
Step 10
|
3
|
- Install the scan tool.
- Connect the solenoid electrical connector.
- Turn ON the ignition, with the engine OFF.
- Command the intake air control solenoid ON with the scan tool. Refer to
Scan Tool Output Controls
.
- Observe the vacuum pump gage while attempting to apply the specified value
of vacuum.
Did the vacuum indicated by the vacuum pump reach the specified value?
| 51 kPa (15 in Hg)
| Go to
Step 4
| Go to
Step 5
|
4
| Command the intake air control solenoid OFF with the scan tool.
Did the vacuum indicated by the vacuum pump drop to zero?
| --
| System OK
| Go to
Step 9
|
5
|
- Disconnect the electrical connector from the auxiliary intake air control
solenoid.
- Turn ON the ignition, leaving the engine OFF.
- Probe the ignition positive voltage circuit at the solenoid electrical
connector with a test lamp connected to ground.
Does the test lamp illuminate?
| --
| Go to
Step 6
| Go to
Step 8
|
6
|
- Connect the test lamp across the terminals of the solenoid electrical
connector.
- Command the solenoid ON using the scan tool.
Does the test lamp illuminate?
| --
| Go to
Step 10
| Go to
Step 7
|
7
|
- Test for an open or a short to voltage in the solenoid control circuit.
- Repair as necessary. Refer to
Wiring Repairs
in Wiring Systems.
Did you find and correct a condition?
| --
| Go to
Step 3
| Go to
Step 11
|
8
| Repair the open in the ignition positive voltage circuit. Refer to
Wiring Repairs
in Wiring Systems.
Did you complete the repair?
| --
| Go to
Step 3
| --
|
9
|
- Test for a short to ground in the solenoid control circuit.
- Repair as necessary. Refer to
Wiring Repairs
in Wiring Systems.
Did you find and correct a condition?
| | Go to
Step 3
| Go to
Step 11
|
10
| Replace the auxiliary intake air control solenoid. Refer to
Auxiliary Intake Air Control Solenoid Replacement
.
Did you complete the replacement?
| --
| Go to
Step 2
| --
|
11
| Replace the powertrain control module (PCM). Refer to
Control Module References
in Computer/Integrating Systems for replacement,
setup, and programming.
Did you complete the replacement?
| --
| Go to
Step 3
| --
|
Auxiliary Intake Air Control Solenoid Inspection w/o Scan Tool
The auxiliary intake air control solenoid is operated by the powertrain control
module (PCM). The PCM supplies a ground path to the solenoid control circuit using
an internal solid state device called a driver. When the PCM commands the solenoid
ON, the voltage on the control circuit should be near zero or low. When the PCM commands
the solenoid OFF, the voltage on the control circuit should be near battery voltage
or high. When the solenoid is energized, manifold vacuum is applied to the vacuum
motor and the auxiliary inlet air duct door is closed.
Caution: Refer to Fuel Vapors in Evaporative Emission Components Caution in the Preface section.
- Disconnect the electrical connector of the
intake air control solenoid.
- Use a DMM in order the measure the solenoid resistance value.
Specification
The resistance should be between 37-44 ohms
at 20°C (68°F).
- Replace the solenoid if the resistance is not within the specified range.
Refer to
Auxiliary Intake Air Control Solenoid Replacement
.
- Use a DMM in order the check for continuity
between each solenoid terminal and the solenoid housing.
Specification
The DMM has to read infinite (OL).
- Replace the intake air control solenoid if the resistance is not within
specification. A shorted solenoid may cause damage to the PCM.
- Blow air through the inboard port of the
intake air control solenoid. Air has to flow freely through the vent port and NOT
out of the outboard port.
- Replace the solenoid if either of the following conditions is observed.
Refer to
Auxiliary Intake Air Control Solenoid Replacement
.
• | Air flows from the inboard port out through the outboard port. |
• | Air does not flow from the inboard port out through the vent port. |
- Apply battery voltage across the solenoid
terminals.
- Blow air through the inboard port of the solenoid. Air should flow through
the solenoid and out of the outboard port.
- Replace the solenoid if the solenoid fails any of the tests. Refer to
Auxiliary Intake Air Control Solenoid Replacement
.
- Connect the electrical connector of the intake air control solenoid.
- Start the engine.
- Inspect that the intake air control solenoid is ON.
- If the solenoid is not energized, disconnect the solenoid electrical connector
and connect a test lamp across the terminals of the solenoid circuit.
- If the test lamp illuminated, replace the solenoid. Refer to
Auxiliary Intake Air Control Solenoid Replacement
.
- If the test lamp did not illuminate, inspect for the following conditions:
• | Inspect for an open in the ignition positive voltage supply to the solenoid. |
• | Inspect for an open or a short to voltage in the solenoid control circuit. |
- Repair any electrical circuit conditions as necessary. Refer to
Wiring Repairs
in Wiring Systems.
- If you did not find and repair an electrical condition, replace the PCM.
Refer to
Control Module References
in Computer/Integrating
Systems for replacement, setup, and programming.
Vacuum Check Valve Inspection
Tools Required
J 23738-A
Hand Vacuum Pump
- Remove the vacuum check valve (1)
from the auxiliary intake air system.
- Connect the
J 23738-A
or an equivalent hand vacuum pump to the intake manifold side of
the vacuum check valve.
- Attempt to apply a vacuum of 34 kPa (254 mm Hg, 10 inches Hg)
to the vacuum check valve.
- The check valve SHOULD NOT hold vacuum pressure.
- Disconnect the
J 23738-A
or an equivalent hand vacuum pump from the check valve.
- Connect the
J 23738-A
or
an equivalent hand vacuum pump to the other side of the check valve.
- Apply a vacuum of 34 kPa (254 mm Hg, 10 inches Hg)
to the vacuum check valve.
- The check valve SHOULD hold vacuum pressure.
- Replace the vacuum check valve if the valve failed either of the tests
above.
- Install the vacuum check valve (1).
- Ensure that the check valve (1) is installed with the side that
holds vacuum toward the intake air control solenoid (3).
Auxiliary Intake Air Door Inspection
Tools Required
J 23738-A
Hand Vacuum Pump
- In order to view the operation of the auxiliary intake air door, remove
the air cleaner cover and air cleaner element.
- Observe that the auxiliary intake air door is OPEN.
- If the intake air door is closed test for a faulty intake air control
solenoid.
- Disconnect the vacuum hose to the auxiliary intake air door motor.
- Observe that the auxiliary intake air door is OPEN.
- Replace the air cleaner assembly if the intake air door is closed. Refer
to
Air Cleaner Assembly Replacement
.
- Connect the
J 23738-A
or
an equivalent hand vacuum pump to the intake air door motor.
- Apply a vacuum of 34 kPa (254 mm Hg, 10 inches Hg)
to the intake air door motor.
- The intake air door motor should CLOSE and HOLD vacuum.
- Replace the air cleaner assembly if the intake air door fails the above
test. Refer to
Air Cleaner Assembly Replacement
.
- Connect the
J 23738-A
or
an equivalent hand vacuum pump to the vacuum storage chamber on the air cleaner upper
assembly.
- Apply a vacuum of 34 kPa (254 mm Hg, 10 inches Hg)
to the storage chamber.
- The vacuum chamber should HOLD the vacuum pressure.
- Replace the air cleaner assembly if the vacuum storage chamber looses
pressure. Refer to
Air Cleaner Assembly Replacement
.