GM Service Manual Online
For 1990-2009 cars only

Ignition Coils


Object Number: 2035118  Size: SH
(1)Ignition Coil 1
(2)Ignition Coil 2
(3)Ignition Coil 3
(4)Ignition Coil 4
(5)Spark Plug

The electronic ignition system is of the direct ignition system (DIS) type and is controlled by the powertrain control module (PCM). The electronic ignition system is composed of the following components:

    • The PCM
    • The 4 ignition coil assemblies
    • The crankshaft position (CKP) sensor
    • The camshaft position (CMP) sensor
    • The spark plugs

The electronic ignition system provides the following benefits:

    • Improved ignition timing accuracy
    • Reduced high-voltage losses
    • Enhanced overall ignition system reliability

The electronic ignition system components cannot be disassembled or repaired. A component that is correctly diagnosed as faulty must be replaced as a complete unit.

Operation

The powertrain control module (PCM) uses reference pulses from the crankshaft position (CKP) sensor in order to determine the engine speed. The PCM cannot operate the ignition system or the fuel injectors without the engine speed signal from the CKP. The PCM controls the ignition timing by controlling the ignition coils.

Each ignition coil has a built-in ignition module that controls the current flow in the primary coil winding. When the current flow is interrupted, the electrical field around the primary coil collapses and a high voltage is induced in the secondary coil. The secondary coil voltage travels from the coil output terminal, through the spark plug boot, and across the spark plug gap to the engine block. As a fail-safe function the ignition control module sends an ignition confirmation signal back to the PCM whenever the primary field collapses.

The camshaft position (CMP) sensor input is used to detect an engine misfire. The PCM also uses the CMP sensor signal as an input for modifying the fuel injection timing and for modifying the ignition timing.

The PCM receives information on the engine status from various engine sensors and then selects the most appropriate ignition timing settings from within the PCM's programming. The following are the most important inputs for determining ignition timing requirements:

    • The engine speed
    • The accelerator pedal position (APP) sensor
    • The throttle position (TP)
    • The intake air volume
    • The engine coolant temperature (ECT)
    • The knock sensor (KS) input

Crankshaft Position (CKP) Sensor


Object Number: 2035121  Size: SH

The crankshaft position (CKP) sensor (1) is located in the front cover of the cylinder block near the crankshaft pulley (2). The CKP sensor produces an AC signal that increases in both frequency and amplitude as the engine speed increases. The CKP sensor signal is sent to the PCM in order to indicate the RPM and the crankshaft position. The PCM uses the CKP sensor signal along with the camshaft position (CMP) sensor signal for the following purposes:

    • To calculate the fuel injector pulse
    • To establish the piston position top dead center (TDC) for the ignition timing
    • To start the ignition coil and fuel injection sequencing

Operation


Object Number: 2035126  Size: SH
(1)Crankshaft
(2)CKP Sensor Reluctor, 34 teeth
(3)CKP Sensor

The CKP sensor reluctor (2) has 34 teeth and is mounted on the crankshaft behind the timing chain cover and the crankshaft pulley. When the crankshaft (1) rotates, the CKP sensor reluctor teeth pass by the CKP sensor (3) causing a fluctuation in the sensors magnetic field. The fluctuation in the magnetic field induces a voltage in the CKP sensor circuitry that corresponds to every 10 degrees of crankshaft rotation. The reluctor has one wide tooth that indicates top dead center (TDC) of the number 1 cylinder. With the information that the PCM receives from the CKP sensor, the PCM determines engine speed and crankshaft position.

Camshaft Position (CMP) Sensor


Object Number: 2035129  Size: SH
(1)Intake CMP Sensor
(2)Exhaust CMP Sensor

The camshaft position (CMP) sensors are located in the cylinder head cover near the number 4 cylinder. Each CMP sensor is a signal generator. The PCM relies on the information provided by the CMP sensor in order to perform the following:

    • To optimize the ignition timing
    • To optimize the fuel delivery
    • To monitor applicable CMP actuator solenoid valve operation

Operation


Object Number: 2035132  Size: SH
(1)Intake CMP Sensor
(2)Exhaust CMP Sensor
(3)Exhaust Camshaft Signal Rotor
(4)Intake Camshaft Signal Rotor

The 1.8L engine uses two magnetic resistance element (MRE) type CMP sensors. The individual CMP sensors for the intake camshaft and the exhaust camshaft, provide the control module with the information necessary to operate the two CMP actuator systems independently. The intake CMP sensor (1) signal rotor (4) is part of the intake camshaft and has 3 notches located on the outer circumference. When the CMP sensor signal rotor notches rotate past the CMP sensor, the electrical resistance of the sensor's magnetic field changes and the output voltage to the control module changes from High or Low. The exhaust CMP sensor (2) and the exhaust camshaft signal rotor (3) operate the same as the intake CMP sensor and intake camshaft. The MRE design sensors provide a more accurate digital signal for the PCM.

Knock Sensor (KS)


Object Number: 2035134  Size: MF

The knock sensor (KS) (2) is located below the intake manifold (1), on the engine block between cylinder 2 and cylinder 3. The KS detects engine detonation and sends a signal to the PCM. The PCM uses the input from the KS to adjust the ignition timing in order to control detonation. For detailed information on the operation of the KS refer to Knock Sensor (KS) System Description.

Noteworthy Ignition Information

Consider the following important information when servicing the ignition system:

    • The ignition coils secondary output voltage is more than 40,000 volts. Avoid body contact with the ignition high voltage secondary components when the engine is running or personal injury may result.
    • The ignition timing is not adjustable. A timing indicator and timing marks are still visible at the crankshaft pulley but are not used to set or adjust the ignition timing. The PCM provides all ignition timing adjustments electronically.
    • Be careful not to damage the secondary ignition coil boots when servicing the ignition system. Never pierce a secondary ignition system component for any testing purposes. Future ignition system problems are guaranteed if pinpoints or test lights are pushed through the secondary ignition boots or wiring insulation during component testing.
    • Do not use a conventional tachometer in order to check the engine speed on this ignition system. An inductive type pick-up will not provide reliable engine speed information. Use a scan tool in order to monitor the engine RPM.