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Sulfur (Rotten Egg) Smell Coming from Exhaust (Replace PCM and/or Catalytic Converter)

Subject:Sulfur (Rotten Egg) Smell Coming from Exhaust (Replace PCM and/or Catalytic Converter)

Models:2003-2005 Pontiac Vibe
with 1.8L Engine (VIN 8 - RPO LV6)



This bulletin is being revised to add vehicles with manual transmission and update the Correction and Warranty Information sections. Please discard Corporate Bulletin Number 04-06-05-011A (Section 06 - Engine/Propulsion System).


Condition

Some customers may comment on a sulfur or rotten egg odor coming from the exhaust. Vehicle conditions such as extended idling, hard braking, aggressive acceleration and long wide open throttle maneuvers or driving in reverse may intensify the odor.

Cause

This condition may be caused by the sulfur level in the fuel. Sulfur is a natural component of crude oil from which gasoline is refined and the amount of sulfur can vary between different sources.

Correction

Important: PCM replacement is NOT necessary for 2005 model year vehicles or for vehicles equipped with manual transmission.

In order to reduce the sulfur odor, a revised catalytic converter has been made available. Replace the catalytic converter with the revised part, and replace the PCM on 2003 and 2004 model year vehicles with automatic transmissions. The new PCM will come pre-programmed from GMSPO.

Important: Do not replace the oxygen sensors or air/fuel ratio sensors. Replacement of the oxygen sensors or air/fuel ratio sensors will not reduce the odor.

Parts Information

PCM

Model Year

Transmission

Description

Part Number

Quantity

2003

Automatic

PCM - All Wheel Drive (SM)

88974132

1

PCM - Front Wheel Drive (SL)

88974133

1

2004

Automatic

PCM - All Wheel Drive (SM)

88974100

1

PCM - Front Wheel Drive (SL)

88974101

1

Catalytic Converter

Model Years

Description

Part Number

Quantity

2003-2005

Converter, Catalytic -- All Wheel Drive (SM)

88974214

1

2003-2004

Converter, Catalytic -- Front Wheel Drive (SL)

88974213

1

2005

Catalytic Converter - Front Wheel Drive (SL)

88974401

1

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

L2300

Converter, Oxidation Catalytic -- Replace

Use Published Labor Operation Time

Add

(2003-2004 Vehicles with Automatic Transmissions Only)

To Replace the PCM

0.3 hr