GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptor

DTC P0420: Catalyst System Low Efficiency

Circuit/System Description

A 3-way catalytic converter (TWC) controls emissions of hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NOx). The catalyst within the converter promotes a chemical reaction, which oxidizes the HC and the CO that are present in the exhaust gas. This process converts the HC and the CO into water vapor and carbon dioxide (CO2), and reduces the NOx, converting the NOx into nitrogen. The catalytic converter also stores oxygen. The powertrain control module (PCM) monitors this process by using a heated oxygen sensor (HO2S) that is in the exhaust stream after the TWC. The HO2S 2 produces an output signal that the PCM uses to calculate the oxygen storage capacity of the catalyst. This indicates the ability of the catalyst to convert the exhaust emissions efficiently. The PCM monitors the efficiency of the catalyst by allowing the catalyst to heat, then wait for a stabilization period while the engine is idling. The PCM then adds and removes fuel while monitoring the HO2S 2. When the catalyst is functioning properly, the HO2S 2 response to the extra fuel is slow compared to the response of the HO2S 1, which is located before the TWC. When the HO2S 2 response is near that of the HO2S 1, the oxygen storage capability and efficiency of the catalyst may be degraded below an acceptable threshold.

Conditions for Running the DTC

    • DTC P0011, P0012, P0031, P0032, P0037, P0038, P0100, P0101, P0102, P0103, P0115, P0117, P0118, P0120, P0122, P0125, P0136, P0137, P0138, P0139, P0171, P0172, P0220, P0222, P0223, P0300-P0304, P0335, P0339, P0340, P0341, P0342, P0343, P0351-P0354, P0365, P0367, P0368, P0500, P2135, P2195, P2196, P2237, P2238, P2239, P2252, P2253, P2A00 are not set.
    • The intake air temperature (IAT) is colder than -10°C (+14°F).
    • The engine coolant temperature (ECT) is greater than 75°C (167°F).
    • The engine speed is less than 4,000 RPM.
    • The MAF sensor input is between 2.5 and 40 g/sec.
    • The engine is operating in Closed Loop.
    • The engine load is between 10-80 percent.
    • DTC P0420 runs once per drive cycle when the above conditions have been met.

Conditions for Setting the DTC

The HO2S 2 signal activity as compared to the HO2S 1 signal activity indicates that the TWC converter oxygen storage capacity is less than 0.08 gram.

Action Taken When the DTC Sets

DTC P0420 is a Type B DTC.

Conditions for Clearing the DTC

DTC P0420 is a Type B DTC.

Diagnostic Aids

Inspect for the following conditions, that may cause a catalytic converter to degrade:

    • An engine misfire
    • High engine oil or high coolant consumption
    • Retarded spark timing
    • Weak or poor ignition system spark
    • A lean fuel mixture
    • A rich fuel mixture
    • A damaged or contaminated oxygen sensor

Reference Information

Schematic Reference

Engine Controls Schematics

Connector End View Reference

Component Connector End Views

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

  1. Engine running, observe the DTC information with a scan tool. Verify there are no other DTCs set.
  2. If any DTCs are set, refer to Diagnostic Trouble Code (DTC) List - Vehicle.
  3. Operate the vehicle within the Conditions for Running the DTC to verify the DTC does not reset. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.

Circuit/System Testing

  1. Verify the following conditions do not exist with the catalytic converter:
  2. • Dents
    • A severe discoloration caused by excessive temperatures
    • Road damage
    • An internal rattle caused by damaged catalyst substrate
    • Exhaust flow restrictions--Refer to Restricted Exhaust.
         ⇒If a condition is found, replace the catalytic converter.
  3. Verify the following conditions do not exist with the exhaust system:
  4. • Leaks--Refer to Exhaust Leakage.
    • Physical damage
    • Loose or missing hardware
    • Properly torqued HO2S
         ⇒If a condition is found, repair the exhaust system.
  5. Verify the following conditions do not exist with the HO2S 2:
  6. • A grounded wiring harness
    • Damage
         ⇒If a condition is found, replace the HO2S 2.
  7. Engine running at normal operating temperatures, increase the engine speed to 2,500-3,000 RPM for 3 minutes. Engine at idle, observe the scan tool HO2S 2 parameter for 1 minute. The HO2S 2 voltage should not be actively switching above and below 450 mV.
  8. If the voltage is actively switching, replace the TWC converter.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Heated Oxygen Sensor 2 Replacement
    •  Catalytic Converter Replacement
    •  Front Pipe Replacement
    •  Muffler Replacement