GM Service Manual Online
For 1990-2009 cars only
Table 1: Front Panel Dimensions
Table 2: Engine Compartment Dimensions
Table 3: Back Panel Lower (Notch Back) Dimensions
Table 4: Side Outer Dimensions (Notch Back)
Table 5: Frame Door Opening - Front (Notch Back) Dimensions
Table 6: Frame Door Opening - Rear (Notch Back) Dimensions
Table 7: Hatch Back (Three Door) - Front Door Opening
Table 8: Hatch Back (Five Door) - Front Door Opening
Table 9: Hatch Back (Three Door) - Rear Door Opening
Table 10: Hatch Back (Five Door) - Rear Door Opening
Table 11: Windshield and Rear Glass (Hatch Back)
Table 12: Windshield and Rear Glass (Notch Back) Dimensions
Table 13: Gap Chart
Table 14: Gap Chart - Notch Back Measurements
Table 15: Gap Chart - Doors Measurements
Table 16: Floor Pan Dimensions

Front Panel


Object Number: 1769979  Size: LF

Front Panel Dimensions

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

252.0

9.92

B

697.0

27.44

C

697.0

27.44

D

200.0

7.87

E

600.0

23.62

F

827.0

32.62

G

1,100.0

43.31

H

1,295.0

54.88

I

178.0

17.01

J

478.0

18.82

K

281.0

11.06

L

920.0

36.22

M

1,043.0

41.02

N

1,394.0

54.88

Engine Compartment


Object Number: 1769985  Size: LF

Engine Compartment Dimensions

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

1422

55.98

B

1,367

53.82

C

606.0

23.86

D

1,076

42.36

E

1,321

52.01

Back Panel Lower (Notch Back)


Object Number: 1769987  Size: LF

Back Panel Lower (Notch Back) Dimensions

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

1445

56.89

B

1,303

51.30

C

990

38.98

D

861

33.90

E

280

11.02

F

515

20.28

G

215

8.46

H

616

24.25

I

1,051

41.38

Side Outer (Notch Back)


Object Number: 1769989  Size: MF

Side Outer Dimensions (Notch Back)

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the designated position and opposite position shown in illustrations, outside-to-outside.

A

350.0

13.78

B

1091.0

42.95

C

1074.0

42.28

D

1147.0

45.16

E

992.0

39.06

F

879.0

34.61

G

1048.0

41.26

H

429.0

16.89

Frame Door Opening - Front (Notch Back)


Object Number: 1769991  Size: MF

Frame Door Opening - Front (Notch Back) Dimensions

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

1

1,400

55.12

2

1,355

53.35

3

1,191

46.89

4

1,119

44.06

5

1389

54.69

6

1,402

55.20

7

1,404

55.20

Frame Door Opening - Rear (Notch Back)


Object Number: 1769991  Size: MF

Frame Door Opening - Rear (Notch Back) Dimensions

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

1

1,402

55.20

2

1,393

54.84

3

1,120

44.09

4

1,108

43.62

5

1,295

50.98

6

1,356

53.39

7

1,404

55.28

Hatch Back (Three Door) - Front Door Opening


Object Number: 2055328  Size: MF

Hatch Back (Three Door) - Front Door Opening

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

1

1,393.0

54.84

2

1,355.2

53.35

3

1,295.6

51.01

4

1,189.2

46.82

5

1,133.6

44.63

6

1,108.2

43.63

7

1,110.2

43.71

8

1,200.2

47.25

9

1,385.0

54.53

10

1,399.4

55.09

11

1,404.0

55.28

12

1,404.0

55.28

13

1,404.0

55.28

Hatch Back (Five Door) - Front Door Opening


Object Number: 1263035  Size: MF

Hatch Back (Five Door) - Front Door Opening

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

1

1,385.6

54.53

2

1,356.4

53.39

3

1,292.21

50.87

4

1,211.4

47.68

5

1,148

45.20

6

1,144.4

45.04

7

1,098.4

43.23

8

1,226.8

48.27

9

1,392

54.80

10

1,403

55.24

11

1,405.4

55.31

12

1,405.4

55.31

13

1,405.4

55.31

Hatch Back (Three Door) - Rear Door Opening


Object Number: 2055328  Size: MF

Hatch Back (Three Door) - Rear Door Opening

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

14

1,453.2

57.21

15

1,344.0

52.91

16

1,192.2

46.94

17

1,187.6

46.76

18

1222.6

48.13

19

1,395.8

54.95

20

1,439.2

56.66

Hatch Back (Five Door) - Rear Door Opening


Object Number: 1263035  Size: MF

Hatch Back (Five Door) - Rear Door Opening

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

1

1,403.4

55.24

2

1,396

54.96

3

1,222.6

48.11

4

1,086.6

42.72

5

1,081.6

42.56

6

1,080

42.52

7

1,173.8

46.18

8

1,304.2

51.34

9

1,343.2

52.87

10

1,368.2

53.86

11

1,394.8

54.88

12

1,405.4

55.31

13

1,405.4

55.31

Windshield and Rear Glass (Hatch Back)


Object Number: 1308738  Size: LF

Windshield and Rear Glass (Hatch Back)

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

1,106

43.54

B

1,426

56.14

C

1,398

54.84

D

703

27.68

E

1,021

40.20

F

1,226

48.27

G

348

15.12

H

1,328

52.28

Windshield and Rear Glass (Notch Back)


Object Number: 1769999  Size: LF

Windshield and Rear Glass (Notch Back) Dimensions

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

1,052

41.42

B

1,415

55.71

C

1,368

53.86

D

749

29.49

E

957

37.68

F

1,222

48.11

G

631

24.84

H

1,143

45.00

Gap Chart - Hatch Back


Object Number: 1308741  Size: MF

Gap Chart

Description

Location

Gap

Description

Location

Gap

Important: Inspect for the following Items:

   • Proper installation
   • Clearance and level differences of main body, exterior panels, lamps and bumper
   • Waterleaks in passenger and luggage compartment

Hood - Radiator Grille

A

4.7 + 0.5 mm (0.185 + 0.020 in)

Tailgate - Tail Lamp

F

3.4 ± 1 mm (0.134 ± 0.039 in)

Hood - Fender

B

2.4 ± 0.5 mm (0.094 ± 0.020 in)

Side Outer - Tailgate

G

4.0 ± 1 mm (0.157 ± 0.039 in)

Hood - Headlamp

C

4.8 ± 0.5 mm (0.189 ± 0.020 in)

Hood - Front Bumper

H

5.0 ± 1 mm (0.200 ± 0.039 in)

Tailgate - Tailgate Glass

D

4.0 ± 1 mm (0.157 ± 0.039 in)

Side Outer - Rear Bumper

I

2.0 ± 0.5 mm (0.078 ± 0.020 in)

Tailgate - Roof

E

5.09 ± 1 mm (0.232 ± 0.039 in)

Tailgate - Rear Bumper

J

5.0 ± 1 mm (0.200 ± 0.039 in)

Gap Chart - Notch Back

Important: Inspect for the following Items:

   • Proper installation
   • Clearance and level differences of main body, exterior panels, lamps and bumper
   • Waterleaks in passenger and luggage compartment


Object Number: 1770048  Size: MF

Gap Chart - Notch Back Measurements

Description

Location

Gap

Description

Location

Gap

Trunk Lid - Rear Bumper

A

5.0 + 2 mm (0.197 + 0.079 in)

Quarter Panel - Rear Bumper

F

0.0 + 0.05 mm (0.0 + 0.020 in)

Trunk Lid - Tail Lamp

B

3.5 + 1 mm (0.138 + 0.039 in)

Quarter Panel - Tail Lamp

G

2.0 + 0.05 mm (0.079 + 0.020 in)

Trunk Lid - Quarter Panel

C

3.0 + 1.0 mm (0.118 + 0.039 in)

Rear Bumper - Tail Lamp

H

2.0 + 1 mm (0.079 + 0.039 in)

Quarter Panel - Tail Lamp

D

2.0 + 0.50 mm (0.079 + 0.020 in)

Trunk Lid - Rear Bumper

I

3.5 + 1.0 mm (0.138 + 0.039 in)

Fuel Filler Door - Quarter Panel

E

3.0 + 0.05 mm (0.118 + 0.020 in)

--

--

--

Gap Chart - Doors

Important: Inspect for the following Items:

   • Proper installation
   • Clearance and level differences of main body, exterior panels, lamps and bumper
   • Waterleaks in passenger and luggage compartment


Object Number: 1770079  Size: MF

Gap Chart - Doors Measurements

Description

Location

Gap

Description

Location

Gap

Fender - Front Door

A

3.5 + 1.0 mm (0.138 + 0.039 in)

Front Door - Roof

G

4.0 ± 1 mm (0.157 ± 0.039 in)

Front Door - Rocker Panel

B

5.0 ± 1 mm (0.200 ± 0.039 in)

Rear Door - Roof

H

4.0 + 1.0 mm (0.157 + 0.039 in)

Front Door - Windshield Pillar

C

4.0 ± 1 mm (0.161 ± 0.039 in)

Rear Door - Rear Quarter Upper Trim Panel

I

4.0 ± 1 mm (0.157 ± 0.039 in)

Front Door - Side Outer

D

4.0 ± 1 mm (0.157 ± 0.039 in)

Rear Door - Side Outer

J

3.5 + 1.0 mm (0.138 + 0.039 in)

Front Door - Rear Door

E

4.0 ± 1 mm (0.157 ± 0.039 in)

Rear Door - Front Door

K

4.0 + 1.0 mm (0.157 + 0.039 in)

Rear Door - Rocker Panel

F

5.0 ± 1 mm (0.200 ± 0.039 in)

Rear Door - Quarter Panel

L

3.5 + 1.0 mm (0.138 + 0.039 in)

Floor Pan (Three Door Hatchback)


Object Number: 2055329  Size: LF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

712.7

28.06

B

836.7

32.94

C

1,170.0

46.06

D

1,560.5

61.43

Floor Pan (Five Door Hatchback)


Object Number: 1308746  Size: LF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

654

25.75

B

855.6

33.66

C

1,557.5

61.30

D

1,170

46.06

E

1,086.6

42.76

F

1,282

50.47

G

1,529.4

60.20

H

1,051.7

41.38

I

1,462

57.56

J

1,544

60.79

K

2,295

90.35

Floor Pan (Notchback)


Object Number: 1770082  Size: LF

Floor Pan Dimensions

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

1,161

45.71

B

1,028

40.72

C

869

34.21